Binder KMF 115 Operating Manual Download Page 19 | Manualshive

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KMF (E5.2) 06/2014

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2.3 Lateral control panel, right side

(2)

(3)

(4)

(5)

(6)

(7)

Figure 6: Lateral control panel KMF at the right side of the humidity module

with options analog outputs and additional Pt 100 sensor

(2)  Main power switch ON/OFF
(3)  Humidity switch ON/OFF
(4)  DIN-socket additional Pt 100 sensor (option)
(5)  DIN-socket analog outputs (option)
(6)  Ethernet interface with indication of the MAC address for computer communication
(7)  RS422 interface (for service purpose only)

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Summary of Contents for KMF 115

Page 1: ...182 KMF 720 E5 2 9020 0185 9120 0185 9020 0245 9120 0245 KMF 720 UL E5 2 9020 0186 9120 0186 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet...

Page 2: ...e 2006 95 EC of 12 December 2006 on the harmoniza tion of the laws of Member States relating to electrical equipment de signed for use within certain voltage limits Directive 2006 95 CE du Parlement E...

Page 3: ...en DIN EN 61010 2 010 2004 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 010 Particular requirements for laboratory equipment for the heating of materi...

Page 4: ...KMF E5 2 06 2014 page 4 99 Product registration...

Page 5: ...d completeness of delivery 22 3 2 Guidelines for safe lifting and transportation 23 3 3 Storage 24 3 4 Location of installation and ambient conditions 24 4 INSTALLATION AND CONNECTIONS 26 4 1 Spacer f...

Page 6: ...1 Over temperature protective device class 1 58 10 2 Safety controller temperature safety device class 3 1 58 10 2 1 Safety controller set point types 58 10 2 2 Checking and setting safety controller...

Page 7: ...s of the EC except for the Federal Republic of Germany 81 16 5 Disposal of the unit in non member states of the EC 82 17 TROUBLESHOOTING 83 18 TECHNICAL DESCRIPTION 86 18 1 Factory calibration and adj...

Page 8: ...e instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental...

Page 9: ...Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warn...

Page 10: ...y action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localiza...

Page 11: ...gure 1 Position of labels on the unit front KMF UL Figure 2 Position of labels on the unit rear Keep safety labels complete and legible Replace safety labels that are no longer legible Contact BINDER...

Page 12: ...Max operating pressure in the refrigerating system 15 bar 218 PSI R 134A 0 575 kg Refrigerant type and filling weight Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the...

Page 13: ...H is only responsible for the safety features of the unit provided skilled electricians or quali fied personnel authorized by BINDER perform all maintenance and repair and if components relating to ch...

Page 14: ...ature process Take adequate measures to exclude such risks prior to putting the constant climate chamber into operation DANGER Electrical hazard Danger of death The unit must NOT become wet during ope...

Page 15: ...part of the intended use DANGER Explosion hazard Danger of death Do NOT introduce any substance combustible or explosive at working temperature into the constant climate chamber NO explosive dust or a...

Page 16: ...d Substance Formula ppm mg m3 ppm mg m3 Ammonia NH3 20 14 5500 4000 Acetone CH3COCH3 500 1200 3300 8000 Benzene 300 1200 150000 Chlorine Cl2 0 5 1 5 0 7 2 Acetic acid CH3COOH 10 25 800 2000 Ethyl acet...

Page 17: ...y degree of water hardness The inner chamber the pre heating chamber and the interior side of the doors are all made of stainless steel V2A German material no 1 4301 US equivalent AISI 304 The housing...

Page 18: ...240 A Instrument box B Door handle C Outer door D Refrigerating machine and humidity generation module 2 2 Instrument box 1 Figure 5 Triangle instrument box 1 MB1 microprocessor program controller wit...

Page 19: ...he humidity module with options analog outputs and additional Pt 100 sensor 2 Main power switch ON OFF 3 Humidity switch ON OFF 4 DIN socket additional Pt 100 sensor option 5 DIN socket analog outputs...

Page 20: ...re 7 Lateral control panel KMF option at the left side of the humidity module with option temperature safety device class 3 3 8 Temperature safety device class 3 1 part of option safety device class 3...

Page 21: ...tion IN above the wastewater connection OUT Variant B Wastewater connection OUT above the freshwater connection IN Both connections are clearly marked 22 9 12 11 Variant A of the connections 22 9 11 1...

Page 22: ...handle or the lower housing Lift units size 115 from the pallet at the four lower corners with the aid of four people Lift units size 240 from the pallet at the four lower corners with the aid of six...

Page 23: ...ft units size 240 at the four lower corners with the aid of 6 people or with a fork lifter Set the fork lifter only from the front or rear in the middle of the unit Lift units size 720 using technical...

Page 24: ...alues 70 r H for a long period Dry the appliance completely before shut down Set the humidity to 0 r H and turn on humidity switch 3 Set the temperature set point to 60 C 140 F for approx 2 hours Manu...

Page 25: ...l damage by splashing water When placing several units of the same size side by side maintain a minimum distance of 250 mm 9 84 in between each unit Wall distances rear 100 mm 3 9 in sides 160 mm 6 29...

Page 26: ...e unit olive 14 mm Observe the following points You can use a part of the supplied water hose as a drainage hose In case another hose is used it has to be permanently resistant against at least 95 C 2...

Page 27: ...site Any problems and malfunctions that might arise following use of water of deviating quality is excluded from liability by BINDER GmbH The warranty becomes void in the event of use of water of devi...

Page 28: ...e g caused by a burst water hose a valve au tomatically cuts off the water supply which can be heard as a clicking noise The water supply now re mains shut until it is manually released Assembly Screw...

Page 29: ...e endangering of the drinking water system depends on the risk potential of the charging mate rial Under unfavorable conditions e g decreasing pressure inside the tap water system drained off charging...

Page 30: ...fterwards Maintenance of the assembly of hose burst protection and reflux protection devices Calcification can impair the function of both valves We recommend an annual inspection by a skilled plumber...

Page 31: ...llution degree acc to IEC 61010 1 2 Installation category acc to IEC 61010 1 II CAUTION Danger of incorrect power supply voltage Damage to the equipment Check the power supply voltage before connectio...

Page 32: ...supervised continu ous operation we strongly recommend in case of inclusion of irrecoverable specimen or samples to split such specimen or samples and store them in at least two chambers if this is f...

Page 33: ...amming temperature and humidity cycles The controller offers 25 program memory positions with 100 program sections each The total number of program sections of all programs is limited to 500 Programmi...

Page 34: ...is in position I and the controller display is dark Turn on the unit by pressing any button When turned on the unit functions in the operat ing mode entered before turning off In Manual Mode HAND the...

Page 35: ...ing The row of buttons below the display is context sensitive The inscription above the buttons on the dis play defines the button s function Do NOT change the temperature unit from C to F User Level...

Page 36: ...midity Fan operates at a 50 rate NORMAL DISPLAY Manual Mode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 40 0 36 8 C HUMID 65 0 58 6 rH HAND Temperature and humidity values are maintained according to t...

Page 37: ...ined in menu Contin operation Contin operation Enter an operation time to determine the period of display activity Outside the defined time the display is automatically turned off Pressing down any ke...

Page 38: ...ually Automatic The summer time arrangement for central Europe is enabled summer time from last Sunday of March until last Sunday of October Language Select the menu language as German English or Fren...

Page 39: ...til this procedure History display with cursor Select button H History A pink line appears on the display marking as a cursor the selected moment You can now recall the recorded data of any defined mo...

Page 40: ...of this moment are numerically and graphically displayed The cursor line marks the corresponding moment The available presentation depends on the pre selected storage rate This means the higher the s...

Page 41: ...gging Interface Analog view Time div Sollwert Art Storage rate EXIT Datalogging Normal operation Event operation Timed operation Normal operation Store status Store value s Storage rate Actual val 60s...

Page 42: ...ating function no humidification Fan working at 50 rate factory setting Toggling to Manual Mode Change of page Toggling between temperature set point humidity set point and fan speed Arrow buttons to...

Page 43: ...point or the set point of temperature safety device class 3 3 option by approx 2 C to 5 C above the controller temperature set point Recommended setting Set point type Offset with safety controller se...

Page 44: ...loped by BINDER 9 1 Menu based program entry Displays showing the initial normal display in Idle Mode W X 08 43 55 15 12 13 CONFIG VIEW PGM TEMP 0 0 26 8 C HUMID 0 0 58 6 rH HAND W X 08 43 55 15 12 13...

Page 45: ...15 10 13 Total number of program sections Parameter set preselected Tolerance band limits tem perature maximum and mini mum temperature Number of repeats in case of repeat cycles Operation lines no fu...

Page 46: ...Operating contacts Operation lines no function Time Duration of the program section Repeat Section No of start section in case of repeat cycles Repeat Number No of repeats in case of repeat cycles To...

Page 47: ...R A program table will appear which is initially empty until you enter the temperature values You can now enter the humidity program Humidity at the beginning of the program section Fan speed in no fu...

Page 48: ...temperature or humidity remains constant during the whole time of the first program section Sudden temperature humidity changes set point step Steps are temperature or humidity changes ramps that occu...

Page 49: ...gram above Program section Set point temp Fan Section time Operation lines Target section No of cycles Min tolerance Max tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 0...

Page 50: ...tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 40 100 00 00 01 Off 1 0 1999 9999 03 60 100 01 30 00 Off 1 0 5 5 04 60 100 00 00 01 Off 1 0 1999 9999 05 80 100 01 00 00 Off 1 0 2 2 06 80 100 00 00...

Page 51: ...least 5 seconds Programming of tolerances can extend program duration The number 1999 for the tolerance minimum means and the number 9999 for the tolerance max imum means Entry of these numbers will n...

Page 52: ...gram section Set point temp Fan Section time Operation lines Target section No of cycles Min tolerance Max tolerance 01 40 100 00 30 00 Off 1 0 1999 9999 02 60 100 01 30 00 Off 1 0 5 5 03 90 100 01 00...

Page 53: ...To delete individual program sections table lines use the inquiry display for adding or deleting program sections chap 9 1 DEL PGM 09 13 47 15 12 13 Prog Select Fr Abs 372 Prog 1 PROG 01 Prog 2 PROG...

Page 54: ...MF E5 2 06 2014 page 54 99 9 11 Template for temperature profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 C 10...

Page 55: ...KMF E5 2 06 2014 page 55 99 9 12 Template for humidity profile Programmer Program No 1 to 25 Date Program title Operation lines are without function Project Time 10 20 30 40 60 70 80 90 100 50 r H 0...

Page 56: ...n Project Section No Set point Temperature W 1 Fan speed FAN Section time Time Operation lines no function Sk Start section for repeat cycles No Number of re peat cycles Cy Tolerance minimum Temperatu...

Page 57: ...ction Sk Start section for repeat cycles No Number of repeat cycles Cy Toler minimum Humidity Tmin Toler maximum Humidity Tmax Parameter set Pa 01 00000000 1 02 00000000 1 03 00000000 1 04 00000000 1...

Page 58: ...ce class 3 3 chap 10 3 the safety controller is not used In this case do NOT change the pre set value of 100 C 212 F The message TEMPERATURE LIMIT on the controller display indicates safety controller...

Page 59: ...l Date and time Summer time Language Temperature unit Buzzer Safety controller User code No English C 1 Active Safety Controller Setpoint type Setpoint 42 0 Limit Sollwert Art Grenzwer Offset Setpoint...

Page 60: ...n of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the constant climate chamber its environment and the material under treatment fr...

Page 61: ...ons of the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid Turn the control knob 8 of the safety device using a coin to its end stop posi...

Page 62: ...the response temperature of the safety device class 3 2 put the unit into operation and set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the...

Page 63: ...14 7 Water can is empty Hu midification is turned off In case of refrigerat ing operation the interior is strongly dehumidi fied When the water supply is functional again the humidity system restarts...

Page 64: ...el the notification or alarm indication the reason for the disturbance was not removed correctly Contact BINDER service The RESET button allows resetting the notification or alarm messages regarding t...

Page 65: ...3 r H however cannot be guaranteed in this case 0 10 20 30 40 50 60 70 80 90 100 10 20 30 40 50 60 70 80 90 100 r H C A B C D Figure 19 Temperature Humidity diagram KMF Range A Ensured condensation f...

Page 66: ...12 1 Function of the humidifying and dehumidifying system Humidifying system The humidifying system is located in the humidity generation module In a cylindrical container with a volume of about 2 lit...

Page 67: ...number of door openings Waste water The condensation water from the interior is collected in an internal can with a volume of approx 0 5 liters It is pumped off via the waste water pipe Dehumidifying...

Page 68: ...turning off the unit following prolonged refrigerating operation below 5 C 41 F there is danger of overflowing due to uncontrolled defrosting of icing on the evaporator CAUTION Uncontrolled defrosting...

Page 69: ...DER Data Logger Kits offer an independent long term measuring system for temperature and humidi ty available for different temperature ranges According to the selected kit the Data Logger can measure...

Page 70: ...erature range 10 C 14 F to 100 C 212 F A suitable DIN plug is enclosed Figure 20 Pin allocation of DIN socket 5 for option analog outputs 14 5 Keyboard locking option The keyboard of the MB1 controlle...

Page 71: ...n the right lateral control panel Technical data of the Pt100 sensor Three wire technique Class B DIN EN 60751 Temperature range up to 320 C 608 F Stainless steel protective tube 45 mm length material...

Page 72: ...ers You can install it either at the left or the right side Cable connection 20 Freshwater hose connection 21 Figure 24 Freshwater can option 2 Cable connections Connect the plug of the cable to the s...

Page 73: ...each day 14 7 2 Mounting the wastewater can 1 Fixing if required Hang the can with its holding device on its 4 carriers at the free space next to the freshwater can 2 Hose connections Plug the wastewa...

Page 74: ...ater can if required Hang the can with its holding device on its 4 carriers You can install it either at the left or the right side 2 Cable connections of the freshwater can Connect the plug of the ca...

Page 75: ...ration system must only be conducted by qualified personnel who underwent training in accordance with EN 13313 2010 e g a refriger ation technician with certified expert knowledge acc to regulation 30...

Page 76: ...n power switch and disconnect the power plug Completely dry the appliance before turning it on again 15 2 1 Cleaning Disconnect the chamber from the power supply before cleaning Disconnect the power p...

Page 77: ...s from the surfaces with a moistened towel Let the unit dry Soapsuds may contain chlorides and must therefore NOT be used for cleaning With every cleaning method always use adequate personal safety co...

Page 78: ...y BINDER GmbH With every decontamination method always use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous material there are two pos...

Page 79: ...ckaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a unit delivery if it does not carry an authorization num...

Page 80: ...Elektronikger tegesetz ElektroG from 23 March 2005 BGBl I p 762 or contact BINDER service who will organize taking back and disposal of the unit according to the German national law for electrical an...

Page 81: ...of at public collecting points The constant climate chamber KMF bears the symbol for the marking of electrical and elec tronic equipment manufactured placed on the market in the EC after 13 August 200...

Page 82: ...on cannot be safely removed must be considered as special waste according to national law Dispose of it accord ingly The refrigerant used R 134A 1 1 1 2 tetrafluorethane is not inflammable at ambient...

Page 83: ...connection to power sup ply Wrong voltage Check power supply for voltage of 115V or 230V Unit fuse has responded Check unit fuse and replace it if appropriate If it responds again contact BINDER serv...

Page 84: ...umidity values not in the optimum range see temperature humidity diagram Figure 19 Select combination of tempera ture humidity values in the opti mum range chap 12 Set point was too long below ambient...

Page 85: ...et to a value 0 r F Manual Mode Enter a humidity set point 0 r H Program Mode Enter a humidity subprogram with humidity set point 0 r H RESET button does not cancel the notifying or alarm indication C...

Page 86: ...ed with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER service 18 3 Definition of usable volume The usable volume illustrated below...

Page 87: ...2 68 Interior volume l cu ft 102 3 6 247 8 7 247 8 7 700 24 7 Number of racks standard max 1 5 1 9 1 9 1 15 Load per rack kg lbs 30 66 30 66 30 66 45 99 Permitted total load kg lbs 100 220 100 220 100...

Page 88: ...tion category acc to IEC 61010 1 II II II Pollution degree acc to IEC 61010 1 2 2 2 Over current release category B 2 poles Amp 16 16 16 1 Lower values are valid up to an ambient temperature of max 25...

Page 89: ...afety device class 3 3 acc to DIN 12880 Lockable door Keyboard locking BINDER INDIVIDUAL customized solutions Access ports 30 mm or 50 mm or 100 mm with silicone plug Analog outputs 4 20 mA for temper...

Page 90: ...e for BINDER Pure Aqua Service 5016 0050 Safety kit for water connection with hose burst protection device and reflux protection device BINDER Individual MB1 program controller screen 5014 0182 MB1 pr...

Page 91: ...KMF E5 2 06 2014 page 91 99 18 7 Dimensions KMF 115...

Page 92: ...KMF E5 2 06 2014 page 92 99 18 8 Dimensions KMF 240...

Page 93: ...KMF E5 2 06 2014 page 93 99 18 9 Dimensions KMF 720...

Page 94: ...on vorliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedur...

Page 95: ...s substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstand...

Page 96: ...entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with r...

Page 97: ...any time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240...

Page 98: ..._______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Page 99: ...all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ___...

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