Binder KBW 240 Operating Manual Download Page 28

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KBW (E6) 11/2016

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Information icons

Icon

Signification

Information

Idle mode

Controller in Idle mode

Temperature range

Current actual temperature value outside the tolerance range

Door open

Chamber door is open

Light level 1

Light level 1 (40% illumination) turned on (operation line “Light
level 1” activated)

Light level 2

Light level 2 (60 % illumination) turned on (operation line “Light
level 2” activated)

Functional icons in the chart recorder display

Symbol

Function

Show legend

Hide legend

Switch between legend pages

Show the indications “Door open” (B1), “Light Level 1” (B2) and “Light Level 2” (B3).

Hide the indications “Door open” (B1), “Light Level 1” (B2) and “Light Level 2” (B3).

Pause chart recorder and change to history display. Data recording continues.

Go to “Curve selection” submenu

Go to “Search” submenu: Select the required instant

Go to “Zoom” submenu: Select the zoom factor

Show arrow keys to select instant

Hide arrow keys to select instant

Information icon in the touchscreen calibration menu

Symbol

Information

Remaining time to touch the display when calibrating the touchscreen.

Summary of Contents for KBW 240

Page 1: ...339 KBW 720 KBW720 230V 9020 0340 9120 0340 BINDER GmbH Address Post office box 102 78502 Tuttlingen Germany Phone 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotline 49 7462 2005 555 Service Fax 49 7462 2005 93 555 Service E Mail service binder world com Service Hotline USA 1 866 885 9794 or 1 631 224 4340 x3 Service Hotline Asia Pac...

Page 2: ... INSTALLATION AND CONNECTIONS 20 4 1 Spacer for wall distance 20 4 2 Mounting the flexible tilt protection kit KBW 400 21 4 3 Installation and connection of the light cassettes 22 4 4 Electrical connection 23 5 FUNCTIONAL OVERVIEW OF THE MB2 CHAMBER CONTROLLER 24 5 1 Operating functions in normal display 25 5 2 Display views Normal display program display chart recorder display 26 5 3 Controller i...

Page 3: ... and special controller functions via operation lines 54 9 7 4 Temperature setpoint 55 9 7 5 Fan speed setpoint 55 9 7 6 Tolerance ranges 56 9 7 7 Repeating one or several sections within a time program 57 9 7 8 Saving the time program 58 10 WEEK PROGRAMS 59 10 1 Starting an existing week program 59 10 2 Cancelling a running week program 60 10 3 Creating a new week program 61 10 4 Program editor p...

Page 4: ...el when the password function was deactivated 88 13 6 Activation code 89 14 GENERAL CONTROLLER SETTINGS 90 14 1 Selecting the controller s menu language 90 14 2 Selecting the temperature unit 90 14 3 Setting date and time 91 14 4 Display configuration 93 14 4 1 Adapting the display parameters 93 14 4 2 Touchscreen calibration 95 14 5 Network and communication 96 14 5 1 Serial interfaces 96 14 5 2 ...

Page 5: ...hamber in the Federal Republic of Germany 123 21 4 Disposal of the chamber in the member states of the EU except for the Federal Republic of Germany 125 21 5 Disposal of the chamber in non member states of the EU 126 22 TROUBLESHOOTING 127 23 TECHNICAL DESCRIPTION 129 23 1 Factory calibration and adjustment 129 23 2 Over current protection 129 23 3 Definition of usable volume 129 23 4 Technical Da...

Page 6: ... in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incidental arising out of or related to the use of this manual This operating manual cannot cover all conceivable applications If you would like additional information or if special problems arise that are not sufficiently ad...

Page 7: ...of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoid death or injury 1 2 3 Pictograms Warning signs Electrical hazard Hot surface Explosive atmosphere Stability hazard Lifting hazard Risk of corrosion and or chemical burns Harmful substances Biohazard Po...

Page 8: ...d mandatory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Localization position of safety labels on the chamber The following labels are located on the chamber Pictograms warning signs Hot surface inner glass door above the glass door handle Service label ...

Page 9: ...erant type and filling weight Contains fluorinated greenhouse gases covered by the Kyoto Protocol Symbol on the type plate Information CE conformity marking Electrical and electronic equipment manufactured placed on the mar ket in the EC after 13 August 2005 and be disposed of in separate col lection according to Directive 2012 19 EU on waste electrical and elec tronic equipment WEEE GS mark of co...

Page 10: ...bers in hazardous locations DANGER Explosion hazard Danger of death Do NOT operate the chamber in potentially explosive areas KEEP explosive dust or air solvent mixtures AWAY from the chamber The chambers do not dispose of any measures of explosion protection DANGER Explosion hazard Danger of death Do NOT introduce any substance into the chamber which is combustible or explosive at working tempera...

Page 11: ...surfaces almost equals the set point CAUTION The glass doors the glass door handles the inner chamber and the light cassettes will become hot during operation Danger of burning Do NOT touch the glass doors the inner surfaces the light cassettes or the charging material during operation WARNING Stability hazard Danger of injury Damage to the chamber and the charging material Housing cover breakaway...

Page 12: ... the inner chamber Do NOT introduce any substance which could lead to release of toxic gases The charging material shall not contain any corrosive ingredients that may damage the ma chine components made of stainless steel aluminum and copper Such ingredients include in particular acids and halides Any corrosive damage caused by such ingredients is excluded from liability by BINDER GmbH WARNING If...

Page 13: ...eeding Safety measurement and control equipment The safety measuring and control equipment is easily accessible Electrostatic charge The interior parts are grounded Non ionizing radiation Non ionizing radiation is not intentionally produced but released only for technical reasons by electrical equipment e g electric motors power cables solenoids The machine has no permanent magnets If persons with...

Page 14: ... the incubation process The fan supports exact attainment and maintenance of the desired temperature accu racy The fan speed is digitally adjustable The heating and refrigerating systems are microprocessor regulated to a tenth of a degree In addition the growth chamber with light provides almost unlimited pos sibilities for adaptation to individual customer requirements based upon extensive progra...

Page 15: ...th chamber with light KBW 240 A Instrument box B Door handle C Outer door D Refrigerating machine 2 3 Instrument panel 5 7 controller display with touchscreen USB interface Pilot lamp Figure 3 Instrument panel with MB2 program controller and USB interface A B C D ...

Page 16: ...0 sensor may be available via BINDER INDIVIDUAL customized solutions 3 DIN socket for analog outputs option 4 RS485 interface 5 DIN socket for switching contacts may be available via BINDER INDIVIDUAL customized solu tions 6 DIN socket for zero voltage relay alarm output option 7 Ethernet interface 8 Temperature safety device class 3 1 part of option Safety device class 3 3 9 Temperature safety de...

Page 17: ...ber Damage to the chamber Risk of injury by lifting heavy loads Do NOT lift or transport the chamber using the door the handle or the lower housing Do NOT lift the chamber by hand Lift the chamber from the pallet using technical devices fork lifter Set the fork lifter only from the front or rear in the middle of the chamber Do NOT set the fork lifter from the chamber side If you need to return the...

Page 18: ...14 F to 60 C 140 F You can order transport packing for moving or shipping purposes from BINDER service 3 3 Storage Intermediate storage of the chamber is possible in a closed and dry room Observe the guidelines for temporary decommissioning chap 21 2 Permissible ambient temperature range during storage 10 C 14 F to 60 C 140 F Permissible ambient humidity max 70 r H non condensing When after storag...

Page 19: ...al chambers of the same size side by side maintain a minimum distance of 250 mm 9 84 in between each chamber Wall distances rear 100 mm 3 9 in sides 160 mm 6 29 in Spacing above the chamber of at least 100 mm 3 9 in must also be accounted for CAUTION Danger by stacking Damage to the chambers Do NOT place the chambers on top of each other To completely separate the chamber from the power supply you...

Page 20: ...1 Spacer for wall distance Please fix both spacers with the supplied screws at the chamber rear This serves to ensure the pre scribed minimum distance to the rear wall of 100 mm 3 94 in Figure 5 Spacer for wall distance Figure 6 Chamber rear with mounted spacers ...

Page 21: ...e Remove two screws on the upper part of the rear wall a Fix two of the supplied tilt protection holders each centrally with one of these screws b Mounting on wall side Fix two of the supplied tilt protection holders in the appropriate distance each with two screws Ø 6mm suitable for the wall c Connection with the securing straps On each side thread one of the supplied securing straps through the ...

Page 22: ...the covers supplied to protect any unused connection socket Do not place any charging material directly onto the light cassettes because those are heated by the fluo rescent tubes which would lead to exposing the charging material to undefined temperatures The tem perature directly below or on the light cassettes is not equal to the temperature displayed at the tempera ture controller Place the ch...

Page 23: ... use of a residual current circuit breaker Pollution degree acc to IEC 61010 1 2 Installation category acc to IEC 61010 1 II CAUTION Danger of incorrect power supply voltage Damage to the equipment Check the power supply voltage before connection and start up Compare the power supply voltage with the data indicated on the type plate See also electrical data chap 23 4 To completely separate the cha...

Page 24: ...In addition there is a timer program available stopwatch function The controller offers various notifications and alarm messages with visual and audible indication and re mote alarms via e mail an event list trace file and the graphical display of the measuring values in the in der chart recorder view The MB2 program controller permits programming temperature cycles You can enter values or program...

Page 25: ...on icons Date time authorization level of the logged in user memory Quick setpoint entry Continue to next screen Back to Normal display Information Program start Setpoint entry Event list Display of active alarms Access to main menu Figure 10 Operating functions of the MB2 controller in normal display example values ...

Page 26: ... Change view icon to toggle between normal display program display and chart recorder display Press the Normal display icon to return from program display and chart recorder display back to Normal display Normal display actual values setpoint values Program display example time program Chart recorder display ...

Page 27: ...Information on program operation setpoints actual values and the safety controller Normal display Return from program display or chart recorder display to Normal display Change view Toggle between Normal display program display and chart re corder display Functional icons in individual menus Icon Signification Function Back Return from each menu to Normal display Update Update the event list and a...

Page 28: ...t recorder display Symbol Function Show legend Hide legend Switch between legend pages Show the indications Door open B1 Light Level 1 B2 and Light Level 2 B3 Hide the indications Door open B1 Light Level 1 B2 and Light Level 2 B3 Pause chart recorder and change to history display Data recording continues Go to Curve selection submenu Go to Search submenu Select the required instant Go to Zoom sub...

Page 29: ...as a fixed point controller i e set points for temperature can be defined which are then maintained until the next manual change chap 7 1 Timer program operation Stopwatch function during an entered duration the controller constantly equilibrates to the setpoints entered in Fixed value operation mode Time program operation An entered time program for temperature is running The controller offers 25...

Page 30: ... menu program settings further information Service submenu The Settings submenu allows general configuration of the controller chap 5 5 1 List of active alarms chap 11 Access to the event list chap 15 2 Setpoint entry for Fixed value operation safety controller settings chap 7 12 2 Start pause cancel an already entered respectively a running time program or start cancel an already entered respecti...

Page 31: ...er information chap 15 2 Settings submenu not visible for user with User authorization level chap 14 Program entry submenu for time and week programs chap 9 and 10 Service submenu chap 5 5 3 BINDER Service contact page chap 15 1 Calibrating the touch screen chap 14 4 2 Back to Normal Display Settings submenu Settings of many general controller functions and network settings chap 14 Available only ...

Page 32: ...the tolerance range and delay time for tolerance range alarm chap 11 4 Configuration of the optional RS485 interface setting of the device address chap 14 5 1 Entry of the MAC address and IP address chap 14 5 2 Password protection for web server access chap 14 5 3 Configuration of the e mail server assignment of e mail addresses chap 14 5 4 Back to main menu 5 5 3 Service submenu The Service subme...

Page 33: ... returns all functions return to the same status the chamber had before power failure The controller continues to function in the original operating mode it was in previously before the power failure occurred Performance after power failure in Idle mode Control is deactivated Performance after power failure in Fixed value operation mode All functions return to the same status the chamber had befor...

Page 34: ...on When the main power switch is turned on and yet the controller display is dark the display is in stand by mode Press on the touchscreen to activate it Warming chambers may release odors in the first few days after commissioning This is not a quality de fect To reduce odors quickly we recommend heating up the chamber to its nominal temperature for one day and in a well ventilated location WARNIN...

Page 35: ...ler operation is first locked after turning on the unit recognizable by the closed lock icon in the header In the locked view the controller provides all display functions No setting functions are available The setpoints are shaded light grey in normal display Changing them by direct entry in the fixed value operating mode is not possible The functional icons for setpoint entry and program start i...

Page 36: ...32 F up to 70 C 158 F without light 5 C 41 F up to 60 C 140 F with maximum light intensity Fan speed 40 up to 100 Reduce the fan speed only if required because the spatial distribution of temperature will also be reduced Technical data refers to 100 fan speed With set point type Limit adapt the safety controller chap 12 2 or the temperature safety device class 3 3 option chap 12 3 always when you ...

Page 37: ...xed value operation setpoints Select the parameter to enter the setpoint Temperature entry menu Enter the desired setpoint and press the Confirm icon Fan entry menu Enter the desired setpoint and press the Con firm icon When entering a value outside the setting range the message Value outside of limits Min xxx Max xxx appears xxx is a wildcard for the limits of the respective parameter Press the C...

Page 38: ...he Confirm icon 7 3 Automatic correction of the actual value when turning on or off the illumi nation The chambers have been adjusted for operation with maximum illumination Since the illumination creates a heat input in the chamber this is considered automatically when operating without illumination This can be recognized when turning on or off the illumination by a change of the actual temperatu...

Page 39: ... 2 serve to turn on off the fluorescent tubes The other operation lines are without function Use the Setpoints menu to configure the operation lines Setpoints menu Select the field Functions on off Functions on off entry menu Mark unmark the checkbox to activate deac tivate the desired function and press the Con firm icon Activated operation line switching status 1 On Deactivated operation line sw...

Page 40: ...tered as a Timer program During the program runtime any setpoint changes do not become effective the controller equilibrates to the values which were active during program start 8 1 Starting a timer program In Normal display press the Program start icon to access the Program start menu Program start menu In the field Program type select Timer program Program start menu Select the field Program dur...

Page 41: ...es to the current setpoints of Fixed value operation mode Modifications of these setpoints are possible but become effec tive only after the timer program is finished When the configured moment for program start is reached the program delay time ends and the program starts running The controller equilibrates to the values which had been active during program start 8 2 Stopping a running timer prog...

Page 42: ... the message the controller changes to Fixed value operation mode The setpoints of Fixed value operation mode will then equilibrate 8 3 Performance after the end of the program After the end of the program the message Device changes to fixed value operation mode appears on the screen Press the Confirm icon After confirming the message the controller changes to Fixed value operation mode The setpoi...

Page 43: ... mode check the setting of the safety controller when changing the temperature set point chap 12 2 Reduce the fan speed only if required because the spatial distribution of temperature will also be reduced Technical data refers to 100 fan speed Programming remains saved in case of a power failure or after turning off the unit Path Main menu Programs Time program 9 1 Starting an existing time progr...

Page 44: ...on the bottom of the screen indi cates the currently running program and the time already passed The grey bar shows how much time of the whole time is elapsed If program duration has been set to infinite the grey bar is not displayed 9 1 1 Performance during program delay time During the configured program delay time until program start the controller equilibrates to the current setpoints of Fixed...

Page 45: ...ram shall really be can celled After confirming the message the controller changes to Fixed value operation mode The setpoints of Fixed value operation mode will then equilibrate 9 3 Performance after the end of the program After the end of the program the message Device changes to fixed value operation mode appears on the screen Press the Confirm icon As long as the message has not been confirmed...

Page 46: ... The program view opens chap 9 5 9 5 Program editor program management Path Main menu Programs Time program Time program menu overview of the existing programs Select an existing program example program 3 or create a new program chap 9 4 The program view opens Program view example program 3 If a new program has been created there is just one program section There are the following options Select a...

Page 47: ...ogram name Copy program Replace program Replacing an new or an existing program with the copied program This menu point is visible only after a program has been copied Delete program Add new section To add a new section select Add new section and press the Confirm icon The program view opens Program view A new section is always added at the very bot tom example section 2 ...

Page 48: ...fy the according value chap 9 7 Press the Edit icon to open the program editor Section editor Edit section menu Select the desired function and press the Confirm icon The section editor offers following options Copy section Replace section Replacing an existing section with the copied section This menu point is visible only after a section has been copied Insert section Adding the copied section T...

Page 49: ...irm icon Then select whether to insert the new section before or after the current section Press the Confirm icon The new section opens 9 6 2 Copy and insert or replace a section Program view Select the program section to be copied example section 1 Section view example section 1 Press the Edit icon to open the section editor ...

Page 50: ...nt to select another section to be replaced or before or after which the copied section shall be inserted or Press the Edit icon to open the section editor if you want the current section to be replaced or the copied section to be inserted before or after it Program view Select the section to be replaced or before or after which the copied section shall be inserted example section 2 and press the ...

Page 51: ...ion editor select Delete section and press the Confirm icon The section is deleted The controller returns to the section view 9 7 Value entry for a program section Path Main menu Programs Time program Select the desired program and section The section view gives access to all parameters of a program section You can enter or modify the values Program name and section number Section duration Type of...

Page 52: ...mming in the ramp mode allows all kinds of temperature transitions Gradual changes of temperature The setpoint changes its value gradually during the entered section duration The actual value follows the continually moving set point at any time Program sections with constant temperature The setpoints initial values of two subsequent program sections are identical so the temperature re mains consta...

Page 53: ...the section is reached as fast as possible and then held constant for the re maining section duration Selecting the setting Ramp or Step Section view partial view In the field Course select the desired setting Ramp or Step Ramp and Step mode example representation of a temperature course W C t min 0 20 40 60 80 100 10 30 40 60 70 100 130 1 2 3 4 5 6 7 8 Corresponding program table Section No Durat...

Page 54: ...e other operation lines are without function Use the setting Functions on off to configure the operation lines Section view Select the field Functions on off Functions on off entry menu Mark unmark the checkbox of the desired function to activate deactivate it and press the Confirm icon The controller returns to the section view Section view indicating the operation lines Activated operation line ...

Page 55: ... 70 C The controller returns to the section view Entering the set point values when operating without illumination Adapt the setting of the temperature set point according to the table in chap 7 3 9 7 5 Fan speed setpoint Section view Select the field Fan Fan entry menu Enter the desired value and press the Confirm icon Setting range 40 up to 100 fan speed The controller returns to the section vie...

Page 56: ...rance maximum means plus infinite Entry of these values will never lead to program interruption The entry of 0 for the tolerance minimum and or maximum deactivates the respective tolerance function When requesting rapid value transitions we recommend not programming tolerance values in order to enable the maximum heating up and cooling down speed Tolerance range entry for temperature Section view ...

Page 57: ...n a time program You can repeat several subsequent sections together It is not possible to define the start section the same time also as the target section therefore you cannot repeat a single individual section Enter the desired number of repetitions in the field Number of repetitions and the number of the section to start the repetition cycle with in the field Start section for repetition To ha...

Page 58: ...ller returns to the section view 9 7 8 Saving the time program Section view After the all desired values of the program section have been configured press the Confirm icon to take over the programming The controller changes to the program view Program view Press the Confirm icon to take over the pro gramming The controller changes to the Normal display To save the programming it is absolutely requ...

Page 59: ... start icon Program start menu Program start menu In the field Program type select the setting Week program Program start menu In the field Program select the desired pro gram There are no further settings available in the Program start menu for week programs as they are need ed only for time programs There are the following possibilities Press the Confirm icon to take over the entries and exit th...

Page 60: ...rogram 10 2 Cancelling a running week program Press the Program cancelling icon to cancel the program Normal display partial view Press the Program cancelling icon to cancel the program A confirmation prompt is displayed Press the Con firm icon to confirm that the program shall really be cancelled After confirming the message the controller changes to Fixed value operation mode The setpoints of Fi...

Page 61: ...w of the existing programs Select an empty program place Enter the program name and if desired addi tional program information in the corresponding fields Press the Confirm icon The program view opens Program view For the first section no weekday is specified Therefore the section is first marked in red and cannot be saved ...

Page 62: ...ions Select a program section to open the sec tion editor chap 10 5 Press the Edit icon to open the program editor Program editor Edit program menu Select the desired function and press the Confirm icon The program editor offers following options Change program name This menu also offers to configure the ramp step mode setting chap 10 6 1 Copy program Replace program Replacing an new or an existin...

Page 63: ...y bottom example section 3 When the section start is speci fied the sections are automatically arranged in the correct chronological order 10 5 Section editor Section management Path Main menu Programs Week program Select the desired program Program view Select the desired program section example section 1 Section view example section 1 There are the following options Select a parameter to enter o...

Page 64: ...ng the copied section This menu point is visible only after a section has been cop ied Delete section Add new section 10 5 1 Add a new section Section editor Edit section menu Select Add new section and press the Con firm icon Program view With a new section no weekday is specified There fore the section is first marked in red and cannot be saved A new section is always added at the very bottom ex...

Page 65: ...section to additionally add the copied section Press the Confirm icon If you selected Insert section the sections are auto matically arranged in the correct chronological order 10 6 Value entry for a program section Path Main menu Programs Week program Select the desired program and section The setting and control ranges for the individual parameters are the same as for Fixed value operating mode ...

Page 66: ...e Confirm icon 10 6 2 Weekday Section view In the field Weekday select the desired weekday With Daily selected this section will run every day at the same time 10 6 3 Start time Section view Select the field Moment Entry menu Moment Select with the arrow keys the desired start moment of the section and press the Confirm icon ...

Page 67: ...ed temperature and press the Confirm icon Setting range 5 C up to 70 C The controller returns to the section view 10 6 5 Fan speed setpoint Section view Select the field Fan Fan entry menu Enter the desired value for the fan speed and press the Confirm icon Setting range 40 up to 100 fan speed The controller returns to the section view ...

Page 68: ...ing mode Idle mode chap 5 4 Operation lines Light level 1 and Light level 2 serve to turn on off the fluorescent tubes The other operation lines are without function Select the desired program and section You can set the operation lines in the Functions on off field For details please refer to chap 9 7 3 10 7 Deleting a week program Path Main menu Programs Week program Week program menu Select the...

Page 69: ...formation icon disappears whereas the alarm will continue until manu al acknowledgement Press the flash icon next to the information icon to access the corresponding text information Normal display showing the text information The currently valid information texts are high lighted in black example Idle mode Condition Information icon Text information Start after condition occurred The controller i...

Page 70: ...ately Safety controller temperature sensor defective Safety controller sensor immediately Alarm messages are displayed in the list of active alarms until acknowledging them They are also shown in the event list 11 2 State of alarm 1 Visual indications in Normal display alarm message screen header flashing in red color 2 Audible alert if the buzzer is enabled chap 11 5 3 Switching the zero voltage ...

Page 71: ...larm is then no longer in the list of active alarms Acknowledging after the alarm condition has ended The buzzer and the visual alarm indication are reset together The alarm is then no longer in the list of active alarms The zero voltage relay alarm output resets together with the alarm 11 4 Tolerance range settings In this menu you can set the deviation between the actual value and setpoint which...

Page 72: ...esponding parameter are displayed Icon Signification Information Temperature range The temperature value is outside the tolerance range If the condition persists an alarm is triggered after the configured interval range alarm delay It is visu ally indicated in Normal display If the alarm buzzer is activated chap 11 5 there is an audible alert The zero voltage relay alarm output option chap 19 5 sw...

Page 73: ...r serves to protect the chamber its environment and the contents from exceeding the maximum permissible temperature In the case of an error it limits the temperature inside the chamber to the entered safety controller set point This condition state of alarm is indicated visually and additionally with an audible alert if the buzzer is enabled chap 11 5 The alarm persists until the chamber cools dow...

Page 74: ...tting the safety controller Press the Setpoint setting icon to access the Setpoint setting menu from Normal display Press the Back icon to go return to Normal display from any menu Setpoints menu Select Safety controller Setpoints menu In the field Mode select the desired setting Lim it or Offset Setpoints menu Select the corresponding field Limit or Off set example Limit Limit entry menu Enter th...

Page 75: ...sures in the state of alarm The state of alarm is indicated visually in Normal display by the alarm message Safety controller alarm and the screen header flashing in red color If the buzzer is enabled chap 11 5 there is an additional audible alert chap 11 2 The alarm remains active until it is acknowledged on the controller and the inner temperature falls below the set safety controller setpoint T...

Page 76: ...eed due to the regulatory function of the safety device class 3 1 This protection against excessively high temperatures can for example serve to protect the chamber its environment and the material under treatment from excess temperatures With safety device class 3 2 a minimum value for the temperature is set that the chamber will not fall below due to the regulatory function of the safety device ...

Page 77: ...the scale from 1 to 10 correspond to the temperature range from 0 C 32 F to 120 C 248 F and serve as a setting aid Turn the control knob 8 of the safety device using a coin to its end stop posi tion 10 chamber protection When the set point is reached turn back the control knob 8 until its trip point turn it counter clockwise The trip point is identifiable by the red alarm lamp 8a the message Temp ...

Page 78: ...onse temperature of the safety device class 3 2 put the chamber into operation and set the desired set point at the temperature controller The sections of the scale from 1 to 10 correspond to the temperature range from 40 C 40 F to 160 C 320 F and serves as a setting aid Turn the control knob 9 of the safety device by means of a coin to position 1 thermostat without effect When the set point is re...

Page 79: ...figuration and network settings and for operating those controller func tions required for operating the chamber Restricted access to service data Password factory setting 2 The passwords for Admin and User authorization levels can be changed in the log out submenu chap 13 3 User authorization level Standard authorization level for the chamber operator Authorization for operating the controller fu...

Page 80: ...s long as no user is registered controller opera tion is locked recognizable at the closed lock icon in the header This requires that the user manage ment has been activated by the assignment of passwords for the individual authorization levels Password protection for at least one level deactivated operation without user login is possible If passwords have not been assigned for all author ization ...

Page 81: ...ave been assigned only for some of the authorization levels a user without login password entry has access to the functions of the highest authorization level without password protection Display when only some of the authorization levels are password protected example no protection for the Us er and Admin levels and no user has logged in The user s effective authorization due to lack of pass word ...

Page 82: ...of user type example All selection possibilities are password protected Controller with logged in user There are the following possibilities Press the Confirm icon to take over the entries and exit the menu Press the Close icon to exit the menu without taking over the entries Controller with deactivated password ...

Page 83: ...logged in user Controller without a user logged in User logoff with Admin authorization Controller with logged in user Controller without a user logged in 13 4 User change If the password function has been deactivated chap 13 5 2 this function is not available Path Main menu User User change Controller with logged in user ...

Page 84: ...his function is not available for a user logged in with User authorization 13 5 1 Password change A logged in user can change the passwords of his current level and of the next lower level s Example A user with Admin authorization can change the passwords for the Admin and User author ization levels Path Main menu User Password User logged in with Service or Admin authorization ...

Page 85: ... Change keyboard icon to access other entry windows In the Keyboard switch window you can select different keyboards to enter uppercase and lowercase letters digits and special characters All types of characters can be combined within one single password Example access the digit entry window Entry of uppercase letters Entry of lowercase letters ...

Page 86: ...KBW E6 11 2016 page 86 147 Entry of digits Entry of special characters To confirm the password after the entry repeat the entry and press the Confirm icon ...

Page 87: ...l and of the next lower level s To do this no password is entered during a password change Path Main menu User Password Controller with logged in user e g with Admin authorization Select the authorization level for which the password shall be deleted No entry in the Password screen Press the Confirm icon No entry in the Confirm password screen Press the Confirm icon The password is deleted ...

Page 88: ...gin Example The password for the Admin authorization level was deleted therefore every user without login has full access to the functions of the Admin authorization level If access to this level shall become password protected again the user can assign a new password for the Admin authorization level with the Password function Path Main menu User Password Controller with deactivated password for ...

Page 89: ...evels Path Main menu User Activation code Controller with logged in user Activation code menu Select the first of the four entry fields Activation code entry window Enter the first four characters of the activation code and press the Confirm icon Select the next of the four entry fields and proceed accordingly until the entire code has been entered Activation code menu with entered code sample vie...

Page 90: ...on functions 14 1 Selecting the controller s menu language The MB2 program controller communicates by a menu guide using real words in German English French Spanish and Italian Path Main menu Settings Chamber Chamber submenu example Select the desired language Chamber submenu example Select if there shall be a language query after restarting the chamber and press the Confirm icon 14 2 Selecting th...

Page 91: ... 31 F 100 C 212 F Conversion value in F value in C 1 8 32 14 3 Setting date and time Following start up of the chamber after language selection 4 Select the time zone and configure the daylight saving time switch Or later Path Main menu Settings Date and time Date and time submenu Select the field Date time Date time entry menu Enter date and time and press the Confirm icon ...

Page 92: ...me zone and press the Confirm icon Date and time submenu Select the desired start of the daylight saving time Date and time submenu Select the desired end of the daylight saving time and press the Confirm icon There are the following possibilities Press the Confirm icon to take over the entries and exit the menu Press the Close icon to exit the menu without taking over the entries ...

Page 93: ... field Brightness Move the grey slide to the left or right to define the brightness of the display left darker minimum value 0 right brighter maximum value 100 Press the Confirm icon Display submenu Select the field Wait time for screen saver Entry menu Wait time for screen saver During the waiting time the display is off Enter the desired waiting time for the screen saver in seconds and press the...

Page 94: ...nuous operation Enter the time with the arrow keys and press the Confirm icon Display submenu Select the field End continuous operation only possible if continuous operation is activated Entry menu End continuous operation Enter the time with the arrow keys and press the Confirm icon There are the following possibilities Press the Confirm icon to take over the entries and exit the menu Press the C...

Page 95: ...he display You need to touch all four corners of the touchscreen to calibrate it Appropriate boxes appear succes sively in each corner The clock icon shows how much time there is left to touch the currently activated box If the box is not touched withing this period calibration is aborted and the display changes to Normal display After completing the calibration i e touching all four boxes the dis...

Page 96: ... with this interface type in a network e g when connecting it to the optional communication software BINDER APT COM 3 DataControlSystem chap 19 1 In this case do not change the other parameters Path Main menu Settings Serial interfaces Serial interfaces submenu Select the desired setting in the field Baud rate Serial interfaces submenu Select the desired setting in the field Data format Serial int...

Page 97: ...Ethernet 14 5 2 1 Configuration Path Main menu Settings Ethernet Ethernet submenu In the field IP address assignment select the desired setting Automatic DHCP or Manual With selection Manual you can enter the IP address the subnet mask and the standard gateway manually Ethernet submenu Select DNS device name DNS device name entry menu Enter the DNS device name and press the Confirm icon ...

Page 98: ...gure the web server Then you can enter the chamber s IP address in the Internet The IP address is available via Chamber information Ethernet The BINDER web server opens Enter the user name and password which have been assigned for the web server in the controller menu This enables online access to the controller display to see e g the event list or error messages In this view no settings can be ch...

Page 99: ...u Web server Select the field Password Password entry menu example Enter the desired password and press the Con firm icon Submenu Web server Select the field Automatic log out after Automatic log out after entry menu Enter the time in minutes after which the web server shall log out automatically and press the Confirm icon Setting range 0 min to 65535 min ...

Page 100: ...tered Email address entry menu Enter the e mail address You can use the Key bord change icon for entry Press the Confirm icon Select the field Email server to access the server settings In the field Authentication select the desired setting None or SMTP auth With the setting SMTP auth you can enter a password under Email password Select the field Email user name Enter the desired user name and pre...

Page 101: ... URL and press the Confirm icon Select the field Email sender Enter the desired Email sender and press the Confirm icon There are the following possibilities Press the Confirm icon to take over the entries and exit the menu Press the Close icon to exit the menu without taking over the entries ...

Page 102: ...u opens Depending on the user s authorization level different functions highlighted in black are available for the logged in user Available functions with User authorization level Available functions with Admin authorization level Available functions with Service authorization level ...

Page 103: ...Main menu Contact 15 2 Current operating parameters Normal display Press the Information icon Info menu Select the desired information Selection Program operation Information on a currently running program Selection Setpoints Information on the entered setpoints and opera tion lines ...

Page 104: ...e Back icon to return from every setting menu to Normal display Press the Update icon to update the event list The Event list displays status information and errors of the current day It enables to view the last 100 events or defective conditions of the chamber Normal display Press the Event list icon Attention Following a modification of the language setting chap 14 1 or the storage inter val of ...

Page 105: ... O module and safety con troller for BINDER Service Information on digital and analog inputs and outputs and phase angle outputs for BINDER Service Information on modbus analog and digital inputs for BINDER Service Information on Ethernet connection MAC address display chap 14 5 2 Back to main menu Ethernet submenu example values ...

Page 106: ...the recorded peri od 16 1 Views Press the Change view icon to access the pen recorder display Show and hide legend Legend displayed on the right side of the display Show legend Hide legend Switch between legend pages Switch between legend pages Show and hide indications Indication Door open displayed Show the indications Door open B1 Light Level 1 B2 and Light Level 2 B3 Hide the indications Door ...

Page 107: ... the values of the current line position Change to history display Then further icons appear History display Curve selection Curve selection submenu Select the curves to be displayed by checking the checkbox of the corresponding parameter Press the Confirm icon Curve selection History display Search function Search submenu Enter date and time of the required instant and press the Confirm icon Sele...

Page 108: ...e right Use them to move along the timeline Show arrow keys to select instant Hide arrow keys to select instant 16 2 Setting the parameters This menu allows setting the storage interval the type of values to be shown and the scaling of the tem perature charts Path Main menu Settings Measurement chart Measurement chart submenu Select the field Storage interval Storage interval entry menu Enter the ...

Page 109: ... menu Enter the desired value and press the Confirm icon The available presentation depends on the pre selected storage rate Factory setting 60 seconds This means the higher the storage rate the more precisely but shorter the data representation will be CAUTION Setting the storage rate or rescaling minimum and or maximum clears the meas ured value memory and the event list Danger of information lo...

Page 110: ...et points below 5 C 41 F Icing on the evaporator is possible Defrost the chamber manually With temperature set points 5 C 41 F regularly defrost the chamber manually Set the temperature to 40 C 104 F in Fixed value entry mode Let the chamber operate for approx 30 minutes with the door closed Too much ice on the evaporator is noticeable by reduced refrigerating performance When turning off the cham...

Page 111: ...scent tubes Type of fluorescent tube T8 fluorescent tube in form of a rod with a tube diameter of 26 mm 1 02 in Length according to chamber size 600 mm 23 6 in KBW 240 400 or 900 mm 35 4 in KBW 720 When operating the chamber with illumination Restricted temperature range 20 C 68 F to 60 C 140 F 18 2 Adjustable light cassettes Special reflector material in the cassettes ensures optimum light diffus...

Page 112: ...sitions Plug rear front Figure 17 Arrangement of the fluorescent tubes in the light cassette You will obtain optimum homogeneity by alternately placing the fluorescent tubes of the same type i e opposite arrangement of the inscription Inscription Figure 18 Opposite arrangement of two fluorescent tubes When replacing the fluorescent tubes observe tube orientation inscription How to replace the fluo...

Page 113: ...ts please see chap 7 4 9 7 3 and 10 6 6 third light cassette only with size 400 and 720 Figure 19 Control of fluorescent tubes in the light cassettes Control via operation line Light Level 1 Control via operation line Light Level 2 By switching the operation lines therefore the following intensities can be obtained Operation line Light Level 1 Off operation line Light Level 2 Off 0 illumination Op...

Page 114: ...nformation please refer to the operating manual of the BINDER communication software APT COM 3 19 3 Data logger kit option The BINDER Data Logger Kit offers an independent long term measuring system for temperature availa ble for different temperature ranges The BINDER Data Logger is equipped with a keyboard and a large LCD display alarm functions and a real time function Measurement data are reco...

Page 115: ...ion is established via a DIN socket 6 located on the right lateral control panel Figure 21 Pin configuration of the DIN socket 6 Temperature contact Pin 1 Pin Pin 2 Make In case of a temperature alarm pins 1 and 2 are open This happens simultaneously with the alarm mes sage shown on the controller display In case of power failure both contacts are open Maximum loading capacity of the switching con...

Page 116: ...splash proof IP system of protection 67 230 V 1N 50 60 Hz Charge max 500 W Maximum permitted operating temperature with this option 90 C 194 F WARNING Exceeding the permitted maximum temperature Electrical hazard Danger of death Damage to the internal socket Do NOT exceed the temperature set point of 90 C 194 F Set the safety controller to 90 C 194 F With optional temperature safety device class 3...

Page 117: ...h of 45 mm 1 78 in material no 1 4501 19 8 Object temperature display with flexible Pt 100 temperature sensor option The object temperature display enables the determination of the actual temperature of the charging mate rial during the whole process The object temperature is measured via a flexible Pt100 temperature sen sor and can be viewed on the controller display You can immerse the sensor to...

Page 118: ...egarding the qualifications of service personnel scope of testing and documentation All work on the refrigeration system repairs inspections must be documented The warranty becomes void if maintenance work is conducted by non authorized personnel Replace the door gasket only when cold Otherwise the door gasket may become damaged With an increased amount of dust in the ambient air clean the condens...

Page 119: ... observe the tube orientation inscription Figure 18 Fix the glass plate and then screw in the clamping strips Figure 23 Dismounting a light cassette Always replace all the fluorescent tubes of a light cassette together Otherwise homogeneity of light intensity cannot be ensured 20 3 Cleaning and decontamination Clean the chamber after each use to avoid potential corrosion damage by ingredients of t...

Page 120: ...egarding the suitability of cleaning products please contact BINDER service We recommend using the neutral cleaning agent Art No 1002 0016 for a thorough cleaning Any corrosive damage that may arise following use of other cleaning agents is excluded from liability by BINDER GmbH Any corrosive damage caused by a lack of cleaning is excluded from liability by BINDER GmbH CAUTION Danger of corrosion ...

Page 121: ...ercial surface disinfectants free from acid or halides Alcohol based solutions We recommend using the disinfectant spray Art No 1002 0022 For chemical disinfection we recommend using the disinfectant spray Art No 1002 0022 Any corrosive damage that may arise following use of other disinfectants is excluded from liability by BINDER GmbH With every decontamination method always use adequate personal...

Page 122: ...telephone prior to your sending the BINDER product back to us The authorization number will be issued following receipt of the information below BINDER product type and serial number Date of purchase Name and address of the dealer from which you bought the BINDER product Exact description of the defect or fault Complete address contact person and availability of that person Exact location of the B...

Page 123: ...n the Federal Republic of Germany According to Annex I of Directive 2012 19 EU of the European Parliament and of the Council on waste electrical and electronic equipment WEEE BINDER devices are classified as monitoring and control instruments category 9 only intended for professional use They must not be disposed of at public col lecting points The chambers bear the symbol for the marking of elect...

Page 124: ...r Prior to disposal disinfect the chamber from all sources of infection Be aware that sources of infection may also be located outside the inner chamber If you cannot safely remove all toxic substances and sources of infection from the chamber dispose of it as special waste according to national law Fill out the contamination clearance certificate chap 26 and enclose it with the chamber WARNING Co...

Page 125: ...sionally at a recycling company that is certified ac cording to conversion of the Directive 2012 19 EU into national law or Instruct the distributor who sold you the device to dispose of it The agreements apply that were agreed with the distributor when purchasing the chamber e g his general terms of payment and delivery If your distributor is not able to take back and dispose of the chamber pleas...

Page 126: ...ant R 134A 1300 is mandatory according to regulation No 842 2006 EC Ensure the compliance with the applicable legal requirements regarding qualification of staff disposal and documentation 21 5 Disposal of the chamber in non member states of the EU CAUTION Alteration of the environment For final decommissioning and disposal of the chamber please contact BINDER ser vice Follow the statutory regulat...

Page 127: ...y controller responds Inner chamber temperature has reached the safety controller set point Safety controller set too low Acknowledge the alarm on the controller Check temperature setpoint setting If appropriate select suitable safety controller setpoint chap 12 2 Safety controller chap 12 2 defective Contact BINDER service Mechanical safety device class 3 1 responds with option safety device clas...

Page 128: ...quilibrate to setpoints entered in Fixed value operation mode Controller is not in Fixed value operation mode Change to Fixed value operation mode Controller does not equilibrate to program set points Controller is not in program oper ation mode or program delay time is running Start the program again If appro priate wait for the program delay time Program duration longer than programmed Tolerance...

Page 129: ...urrent protection The devices are equipped with an internal fuse not accessible from outside If this fuse is blown please contact an electronic engineer or BINDER service 23 3 Definition of usable volume The usable volume illustrated below is calculated as follows c c b a C B A b a A B C internal dimensions W H D a b c distance to wall a 0 1 A b 0 1 B c 0 1 C VUSE A 2 a B 2 b C 2 c Figure 24 Deter...

Page 130: ...8 12 3 564 19 3 918 32 4 Racks Quantity of racks regular 2 3 3 Quantity of racks max 9 12 12 Quantity of light cassettes 2 3 3 Maximum load per rack kg lbs 30 66 30 66 45 99 Maximum permitted total load kg lbs 100 220 120 265 150 331 Weight Weight empty kg lbs 195 430 252 556 359 791 Temperature data without illumination Temperature range C F 0 to 70 32 to 158 0 to 70 32 to 158 0 to 70 32 to2582 T...

Page 131: ... C 41 F Wh h 440 610 860 at 25 C 77 F Wh h 440 620 870 at 37 C 98 6 F Wh h 450 620 880 Filling weight of refrigerant R 134A GWP 1300 kg 0 270 0 300 0 500 Illumination data Average value measured at 22 C 3 C 71 6 F 5 4 F with a spherical sensor 10 12 cm 4 7 in below the light cassette The values given in W m 2 refer to global radiation All technical data is specified for unloaded chambers with stan...

Page 132: ...es daylight light color 865 for 1 light cassette Set of fluorescent tubes Fluora light color 77 replacing the daylight fluorescent tubes for 1 light cas sette Set of fluorescent tubes for Arabidopsis light color 841 replacing the daylight fluorescent tubes for 1 light cassette Temperature safety device class 3 3 acc to DIN 12880 2007 Zero voltage relay alarm outputs for temperature with DIN plug 6...

Page 133: ...e 8500 0022 8500 0022 8500 0026 Set fluorescent tubes for Arabidopsis light color 841 replacing the daylight fluorescent tubes for 1 light cassette 8500 0023 8500 0023 8500 0027 Replacement glass for light cassette 8010 0085 8010 0085 8010 0087 Description Art no Plug for silicon access port d30 6016 0035 Radial fan 200 240V 50 60 Hz 5013 0088 MB2 program controller screen with E A board 5014 0197...

Page 134: ...KBW E6 11 2016 page 134 147 23 7 Dimensions KBW 240 ...

Page 135: ...KBW E6 11 2016 page 135 147 23 8 Dimensions KBW 400 ...

Page 136: ...KBW E6 11 2016 page 136 147 23 9 Dimensions KBW 720 ...

Page 137: ...KBW E6 11 2016 page 137 147 24 Certificates and declarations of conformity 24 1 EU Declaration of Conformity ...

Page 138: ...KBW E6 11 2016 page 138 147 ...

Page 139: ...KBW E6 11 2016 page 139 147 24 2 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Unfallversicherung e V German Social Accident Insurance DGUV ...

Page 140: ...KBW E6 11 2016 page 140 147 ...

Page 141: ...KBW E6 11 2016 page 141 147 25 Product registration ...

Page 142: ...egt bevor das Gerät Bauteil eintrifft Eine weitere Ko pie soll dem Gerät Bauteil beigefügt sein Ggf ist die Spedition zu informieren Incomplete information or non conformity with this procedure will inevitably lead to substantial delays in processing Please understand the reason for this measure which lies outside our area of influence and will help us to speed up this procedure Unvollständige Ang...

Page 143: ...s substances weder giftige noch sonstige gefährliche Stoffe enthält oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen Eventual residues of hazardous substances have been removed evtl Rückstände von Gefahrstoffen entfernt wurden 4 2 For toxi...

Page 144: ...n entsteht haften und BINDER gegen eventuell entstehende Schadenansprüche Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with regard to third parties in this instance especially the employees of BINDER GmbH who have been entrusted with the handling repair of the unit component Es ist uns bekannt dass wir gegenüber Dritten hi...

Page 145: ...y time Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Size does not fit space Transport Damage Shock watch tripped pictures Other specify below _____________________ Is there a replacement PO Yes No If yes PO If yes Date PO placed Purchase order number BI...

Page 146: ...________________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under 3 1 a ____________________________________________________________________________ b ____________________________________________________________________________ c ___________________________________...

Page 147: ...r all damages that are a con sequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name _______________________________________________________________________ Position _______________________________________________________________________ Company _________________________________________...

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