Binder HydroStar BGA 160 Operating Manual Download

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Operating Manual

for the models

BGA160, BGA215, BGA275
BGA320, BGA430, BGA550

Last updated July 2020

Summary of Contents for HydroStar BGA 160

Page 1: ...Operating Manual for the models BGA160 BGA215 BGA275 BGA320 BGA430 BGA550 Last updated July 2020...

Page 2: ...ne in the installation shaft 13 2 7 LED lighting optional 16 2 8 Installing the cover plate 16 2 9 Installation of the piezo switch 17 2 10 Installing the piezo switch in lined pools 18 3 EasyStar Ins...

Page 3: ...37 Appendices 38 A Water values 38 B Care instructions for stainless steel 38 C Switch Cabinet 39 C 1 Block Diagram of Switch Cabinet 40 C 2 The control card 1A1 40 D Programming the radio remote cont...

Page 4: ...nits BGA 160 BGA 215 BGA 275 BGA 320 BGA 430 and BGA 550 Start up maintenance and installation The personnel entrusted with the handling storage installation start up inspection and maintenance of the...

Page 5: ...harge rate 50 m3 h to 160 m3 h 100 m3 h to 320 m3 h Speed Turbine outlet 1 0 m s to 2 5 m s 1 0 m s to 2 5 m s Water temperature 5 C to 40 C Immersion depth 0 20 m to 1 00 m 0 20 m to 1 00 m BGA 215 B...

Page 6: ...of their education experience instructions and knowledge about corresponding standards and regulations rules for the prevention of accidents and operating conditions are authorized by the person respo...

Page 7: ...alidity This document applies to the HydroStar counterflow units from the BGA product line Safety information Adherence to this information is the prerequisite for trouble free oper ation and the fulf...

Page 8: ...swimming pools with a salt content of 0 4 It is absolutely necessary that the salt is added to the pool dissolved Do not add salt to the swimming pool within 2 m of the HydroStar When used in salty w...

Page 9: ...ystem is used improperly if the drive system is installed and operated incorrectly if the following information is disregarded Only operate the counterflow unit if it is in perfect working order As a...

Page 10: ...mmend on this pool wall two adjustable inlet nozzles about 20 centimeters below the water line Further inlet nozzles are possible The skimmer should be mounted on the opposite side A counter current s...

Page 11: ...48 Table 1 Overview of installation shafts from Binder For details on the shafts please refer to the corresponding technical drawings in the appendix Figure 2 shows an overview of the installation of...

Page 12: ...tion the installation shaft has a cable inlet for potential LED lighting as well as the possibility to connect a circulating pump 2 5 Installing the installation shaft in lined pools Set the installat...

Page 13: ...turbine is mounted on an bracket which is mounted in the shaft with stay bolts 2 6 1 Cable installation The installation shaft has three the double turbine system has five 1 1 2 double nipples that le...

Page 14: ...back of the installation shaft the cables should be fed through a flexible pipe PVC flex pipe above the waterline overflow protection see figure 2 We suggest you use a PVC sleeve with 1 1 2 internal...

Page 15: ...ten the cable connection3 Pull the motor cable through the PVC flex pipe with an outside diameter of 50 mm Connect PVC flex pipe with suitable connecting piece For example with a 1 1 2 internal thread...

Page 16: ...ine is correctly aligned 2 7 LED lighting optional As an option Binder offers LED lighting for the installation shaft When installing the LED lighting in the installation shaft observe the following p...

Page 17: ...dix from page 49 figure 6 schematically shows the installation of the piezo switch The piezo installation shaft is integrated into the pool wall The spring loaded flange is used to seal the pool to th...

Page 18: ...h is assembled The housing 1 is set in concrete into the concrete wall The seal with six holes 2 is placed glued between the contact surface of the housing and the swimming pool liner 3 The spring loa...

Page 19: ...below the waterline see Section 3 1 for further information The electrical connection of the turbines to the control system is described in Section 4 These units are ready for installation and manufa...

Page 20: ...nce is greatly reduced If the turbine is clearly too low a higher position can increase the perceptible performance Setting the distance Hang the turbine at the desired position in the pool Measure th...

Page 21: ...Right EasyStar with the hood removed Loosen all four number 2 screws and move the bracket to the desired height Then retighten the screws Below To adjust the angle of the turbine loosen nut 3 a little...

Page 22: ...idual operating current of 30 mA The system must have a 16 A inert fuse installed Installation in a dry room in which other technical equipment for operating the swimming pool is installed The room sh...

Page 23: ...rbine Motor cable to turbine 3 x 6 mm 2 10 m long Motor connection to the controller see page 24 Cable extension finely stranded up to max 30 m 3 x 16 mm 2 see p 25 Connection box provided by the cust...

Page 24: ...unit are distributed from the control cabinet see Fig 10 The following sections describe the connection to the control cabinet The block diagram on page 23 provides a good overview 4 4 Motor connecti...

Page 25: ...onductivity A higher resistance in the line reduces the performance of the turbine Shorten the original motor supply line 3 x 6 mm2 to 5 m minimum 2 m Extension up to total length of 30 m with cable c...

Page 26: ...ontacts 1 2 5 and 8 need to be connected The connection is made to terminal strip X2 The function of the cables can be found in Table 2 In the appendix see page you will find information on how to con...

Page 27: ...2 Connecting external enabling The counter current unit can be enabled and disabled by an external device via terminal strip X6 Terminals 15 and 16 are bridged with a comb bridge ex works and the sys...

Page 28: ...is installed Even after the upgrade the previous control options will be retained To upgrade proceed as follows The upgrade kit includes a mini computer see Fig 11 with SD card RPI connector and patch...

Page 29: ...ely under water Operating it above water or only partly in water will cause the drive motor to fail 5 1 Radio remote control operation E Warning Danger The radio transmitter and receiver are pre set t...

Page 30: ...of about 7 seconds the turbine starts running at the minimum motor speed Switch it off by briefly pressing the button The speed of the turbines is reduced and after approx 5 to 6 seconds the unit is s...

Page 31: ...emote control and via the PIEZO Tri switch The system is switched on by pressing the On Off button The water quantity can be adjusted by pressing the or button Pressing the button again switches the u...

Page 32: ...hed on and off using the Lightbutton The Binder LED lighting is equipped with high performance RGB LEDs which can be set to the desired colour and light intensity The lighting can be switched on and o...

Page 33: ...t the turbine installation shaft and cover plate from rain snow and dirt with a suitable insulating material Only a dry turbine will be safe from frost damage After the frost period Remove insulating...

Page 34: ...f pieces or clothing are caught on any protective equipment in the intake area Remove those items when the turbine is switched off The installation shaft and the cover plate are made of high quality s...

Page 35: ...h the radio receiver Observe the LEDs on the radio receiver to be found on control card in the switch cabinet If several LEDs switch on in the remote control a signal is received If no LED switches on...

Page 36: ...power supply unit is red lit there is a fault in the switching power supply unit Is the LED on the motor control device illuminated Q1 Q2 8 2 Turbine does not always start reliably The motor control...

Page 37: ...turbine jet breaks the water surface about 1 5 to 2 m from the outlet opening If you do not see any breaking of the water surface the turbine setting is not set steep enough If the water surface is t...

Page 38: ...e that a sufficient quantity of fresh water must be fed into the pool in order to prevent excessive salinity This is best achieved by sufficient filter backwashing at regular intervals Your swimming p...

Page 39: ...ed before adding Under no circumstances may cleaners containing hydrochloric acid be used on stainless steel C Switch Cabinet X3 X3 X0 X0 X2 X2 X5 X5 X6 X6 X1 X1 1F1 1F1 1K1 1K1 1T1 1T1 1A1 1A1 2T1 2T...

Page 40: ...ting the old programming Since it is possible to connect several radio remote controls to the receiver card the program in the receiver card should first be deleted if the old radio remote control is...

Page 41: ...chnical drawings also change over time The following drawings should therefore be seen as a guide Changes are possible at any time If you need an up to date drawing for a project please contact us by...

Page 42: ...card switching Relay 1K1 24 V Fan 230 V Power Supply T2 230 V Power Supply T3 Motor Controller Q1 24 V 24 V 0 V to 4 5 V Motor Controller Q2 24 V X3 Turbine 1 The three phase current to the turbine c...

Page 43: ...36 653 670 35 0 17 34 85 171 257 300 343 429 515 566 583 600 515 8 M 30 25 5 48 5 20 670 20 20 600 20 dicht Voitik 28 02 2019 a Ma 105 war 115 Ma 25 war 15 b Langl cher ge ndert 26 03 2019 Wes 2 5 261...

Page 44: ...8 252 290 362 434 470 506 578 650 688 722 794 866 906 923 940 8 M 30 0 2 f r Gewindeeins tze 48 5 16 2 dicht dicht 20 940 20 20 320 20 a Ma 105 war 115 Ma 25 war 15 28 02 2019 Voitik dicht dicht G1 1...

Page 45: ...9 242 283 325 408 491 574 657 740 782 823 906 989 1031 5 1048 1065 35 16 2 dicht 8 M 30 dicht 0 2 f r Gewindeeins tze a Ma 105 war 115 Ma 25 war 15 28 02 2019 Voitik dicht dicht G1 1 2 G1 1 2 b Langl...

Page 46: ...7 922 5 979 1042 5 1071 1096 1113 1130 0 17 34 87 5 120 187 5 206 229 292 378 441 464 550 636 653 670 20 670 20 710 30 a Ma 105 war 115 Ma 25 war 15 28 02 2019 Voitik dicht dicht dicht dicht dicht G1...

Page 47: ...5 70 2 5 30 8 M 45 Gewindeeinsatz M6 56x 0 17 34 87 5 118 160 187 5 202 286 303 22 5 20 320 20 360 1780 20 1740 20 dicht 0 17 34 65 135 205 243 275 300 345 415 420 452 485 555 625 661 695 765 835 870...

Page 48: ...468 505 525 546 624 702 740 780 858 936 975 1014 1092 1170 1210 1248 1326 1404 1425 1445 1482 1545 1560 1638 1680 1716 1794 1872 1915 1933 G1 1 2 dicht dicht dicht dicht 515 120 2 5 16 2 Mauerkragen...

Page 49: ...Kontrolliert Norm Datum Name 03 07 2018 Voitik 1 1 Ma stab Zeichnungsnummer Toleranz BGA Steuerger t Folienbecken ZSB HydroStar Piezo Tri Material DIN ISO 2768 m H ersetzt 1 3 0 2 4 32 197 95 5 10 1...

Page 50: ...A3 5000595b Status nderungen Datum Name Gezeichnet Kontrolliert Norm Datum Name 26 06 2017 Voitik 1 1 Ma stab Zeichnungsnummer Toleranz PIEZO Tri Folienbecken ZSB Piezo Geh use rund Material DIN ISO...

Page 51: ......

Page 52: ...BINDER GmbH Co KG Reichardstra e 16 31789 Hameln www binder24 com info binder24 com Tel 49 0 5151 96 266 0 Fax 49 0 5151 96 266 49...

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