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Billy Goat MV650H PUSH, Owner'S Manual

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Part No 840186 

2 

Form No F030106A 

MV650H PUSH Vacuum Owner’s Manual 

ABOUT THIS MANUAL 

 
THANK YOU 

for purchasing a BILLY GOAT 

®

 

MV Vacuum

. Your new machine has been carefully designed and 

manufactured to provide years of reliable and productive service. This manual provides complete operating and 
maintenance instructions that will help to maintain your MV Vacuum in top running order. Read this manual 
carefully before assembling, operating, or servicing your equipment. 

 

CONTENTS

 

 
Serial Plate Data  ...............................................................................................................................................  3 

Specifications ....................................................................................................................................................  3 

Common Replacement Parts  ............................................................................................................................  3 

General Safety Instructions and Symbols .........................................................................................................  4-5 

Sound Data .......................................................................................................................................................  6 

Vibration Data ....................................................................................................................................................  6 

Intended Use .....................................................................................................................................................  6 

Instruction Labels ..............................................................................................................................................  7 

Engine Labels ....................................................................................................................................................  7 

Assembly Instructions  .......................................................................................................................................   8-11 

Operation ...........................................................................................................................................................  12 

 Operator 

Controls .......................................................................................................................................  13 

 Starting ........................................................................................................................................................  13 

 Height/Nozzle 

Door Adjustment ..................................................................................................................  14-16 

Handling and Transporting ................................................................................................................................  17 

Storage ..............................................................................................................................................................  17 

Maintenance ......................................................................................................................................................  18 

 Periodic 

Maintenance .................................................................................................................................  18 

 Impeller 

Removal .........................................................................................................................................  18 

 Wiring 

Diagrams ..........................................................................................................................................  19 

Troubleshooting .................................................................................................................................................  19 

Engine Maintenance and Repair .......................................................................................................................  20 

Warranty Claim Procedure ................................................................................................................................  20 

Maintenance Record .........................................................................................................................................  21 

Illustrated Parts List ...........................................................................................................................................  22-28 

 

 

 

 

 

Summary of Contents for MV650H PUSH

Page 1: ...OAT MV650H PUSH Vacuum Owner s Manual Accessories Caster Kit Hose Kit Bag Liner Kit Felt Bag Kit Use on hard surface for maneuverability For vacuuming hard to reach areas To collect leaves thatch and grass Use on all dusty conditions P N 840129 P N 840116 P N 840134 P N 840194 ...

Page 2: ...fore assembling operating or servicing your equipment CONTENTS Serial Plate Data 3 Specifications 3 Common Replacement Parts 3 General Safety Instructions and Symbols 4 5 Sound Data 6 Vibration Data 6 Intended Use 6 Instruction Labels 7 Engine Labels 7 Assembly Instructions 8 11 Operation 12 Operator Controls 13 Starting 13 Height Nozzle Door Adjustment 14 16 Handling and Transporting 17 Storage 1...

Page 3: ...PECIFICATIONS MV650 Engine Type Honda GSV190AA1A Horsepower 6 5 4 85 kW Fuel Capacity 1 6 qt 1 5 L Oil Capacity 0 69 qt 0 65L Engine Weight 28 lbs 12 7 kg Unit Weight 157 lbs 71 2 kg Shipping Weight 180 lbs 81 7 kg Overall Dimensions 28 Wide x 62 5 Long x 45 5 High Maximum Operating Slope 20 COMMON REPLACEMENT PARTS Bag P N 840189 Original equipment replacement bag Skid P N 840041 Nozzle wear guar...

Page 4: ...m This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this e...

Page 5: ...uipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipme...

Page 6: ...vibration test equipment Tests were performed on 12 12 2005 under the conditions listed below General Conditions Sunny Temperature 41o F 5o C Wind Speed 9 2 mph 14 8kph Wind Direction Northwest Humidity 59 Barometric Pressure 30 13 Hg 765mm Hg INTENDED USE Your BILLY GOAT MV Vacuum is designed for vacuuming leaves grass clippings and other types of organic litter as well as debris mixed with cans ...

Page 7: ...ed Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown PN 400268 See Figure 3 Item 55 PN 890254 See Figure 4 Item 162 PN 840054 See Figure 1 Item 34 PN 400424 See Figure 1 Item 11 PN 810736 See Figure 4 Item 174 PN 890301 See Figure 4 Item 163 PN 840080 See Fi...

Page 8: ...Part No 840186 8 Form No F030106A MV650H PUSH Vacuum Owner s Manual MV Vacuum Assembly Drawing ...

Page 9: ...Form No F030106A 9 Part No 840186 MV650H PUSH Vacuum Owner s Manual PARTS LIST ...

Page 10: ...y cables Remove unit from carton Make sure the following items that have been packed with unit Parts bag P N 840190 Owner s Manual P N 840186 Honda Engine Manual Warranty Card P N 400972 Ty Wraps 2 ea Hardware Bag P N 840190 DISCONNECT spark plug wire before assembling unit 1 Attach hood assembly to the housing then hold in place during the step 2 NOTE BE SURE ALL CABLES ARE ROUTED ON THE UNDERSID...

Page 11: ...tach nozzle door rod to the nozzle door using corresponding hardware NOTE It is easier to do this with nozzle door closed Two 9 16 wrenches 7 Attach rod end to rod as in step 5 8 Attach nozzle door rod to the lever with nozzle door closed and lever in hose kit position NOTE Check to see nozzle door open and close all the way see page 15 Tighten or loosen the rod end 164 for any adjustments Two 9 1...

Page 12: ...other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins while engine is running Contact with hot surfaces may cause severe burns DO NOT operate equipment with bystanders in or near the work area DO NOT operate equipment with guards removed DO NOT operate equipment in areas containing rock glass string like material wire rags cans metal or other non organic materia...

Page 13: ...ped firmly which allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations 1 Nozzle Door Adjuster 4 Throttle Control 2 Bag Latch 3 Pull Starter STARTING CHECK engine oil level before operating machine 1 Place equipment on a level firm surface that is free of rocks or other debris 2 Place throttle in CHOKE position Throttle DO NOT START equipment...

Page 14: ... kickback 4 Move throttle control back to RUN position and allow engine to reach correct operating speed VACUUM NOZZLE HEIGHT ADJUSTMENT FOR MAXIMUM PICKUP Adjust nozzle height as close to debris as possible but without blocking airflow into the nozzle NOTE Never bury nozzle into debris The vacuum nozzle is raised and lowered by turning the crank handle clockwise and counter clockwise ...

Page 15: ...DJUSTMENT The vacuum nozzle door adjusts for the maximum performance under various applications Nozzle fully opened This is ideal for turf application Nozzle half way opened This is ideal for hard surface application Nozzle closed for OPTIONAL hose kit This is ideal TO USE WITH THE HOSE KIT ...

Page 16: ...e before servicing unit 1 Shut engine off and wait for impeller to stop completely 2 Disconnect spark plug wire 3 Wearing durable gloves remove clog WEAR durable gloves Clog may contain sharp materials 4 Reconnect spark plug wire DEBRIS BAG Debris bags are normal replaceable wear items Frequently empty debris to prevent bag overloading with more weight than you can lift Bag liners are available fo...

Page 17: ... smoke when draining fuel DO NOT remove gas cap while engine is running DO NOT park equipment on a steep grade or slope ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers If the equipment will not be used for 30 days or more prepare as follows 1 Make sure...

Page 18: ...d outside of housing 4 Leaving engine fastened to plate remove impeller bolt and lock washer and slide impeller off crankshaft A puller may be required CAUTION Do not drop impeller 5 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 6 If ...

Page 19: ...ation Loose or out of balance impeller Check impeller and replace if required Loose engine Check engine see page 24 Engine will not start Throttle in off position Check throttle control see page 13 Engine not in full choke position Check throttle choke position see page 13 Out of gasoline or bad old gasoline Check gasoline Spark Plug wire disconnected Connect spark plug wire Gas valve off Turn on ...

Page 20: ... from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced un...

Page 21: ...Form No F030106A 21 Part No 840186 MV650H PUSH Vacuum Owner s Manual MAINTENANCE RECORD Date Service Performed ...

Page 22: ...Part No 840186 22 Form No F030106A MV650H PUSH Vacuum Owner s Manual ILLUSTRATED PARTS LIST Nozzle Assembly Figure 1 ...

Page 23: ...1 16 840019 CAP 5 IN HOSE VAC 1 17 840024 HANDLE LOWER MV VAC 1 18 840101 WHEEL 14 ASSEMBLY WITH BEARING AND TIRE 2 19 840104 AXLE FRONT WA MV VAC 1 20 840155 HGT ADJ WA W LABEL MV VAC 1 21 8041004 SCREWCAP 1 4 20 x 0 75 HWH 1 22 840034 LINK HGT ADJ MV VAC 1 23 840041 BRACKET NOZZLE WEAR GUARD MV VAC 2 24 840029 ROD CONNECT HGT ADJ 1 25 840073 BUSHING 0 5 ID 0 625 OD X X 0 250 1 26 840119 ROD HAND...

Page 24: ...Part No 840186 24 Form No F030106A MV650H PUSH Vacuum Owner s Manual Engine Assembly Figure 3 ...

Page 25: ...ER LOCK 3 8 TWISTED TOOTH 1 55 400268 LABEL HOT ENGINE 1 56 9201087 SQ KEY 2 125 X 187 1 57 840045 CONTROL THROTTLE MV VAC 1 58 8160001 NYLON INSERT LOCKNUT 1 4 20 UNC 1 59 8172007 WASHER 1 4 SAE ZP 6 60 8172019 WASHER FENDER 1 4 ZP 6 61 8041004 SCREWCAP 1 4 20 x 0 75 HWH 6 62 790167 SCREWCAP 3 8 24X2 3 4 W PATCH LOCK 1 63 900564 SCREWCAP 3 8 16X2 1 2 TAPTITE 3 64 890359 SCREWCAP 1 4 20 x 5 8 HWH ...

Page 26: ...Part No 840186 26 Form No F030106A MV650H PUSH Vacuum Owner s Manual Hood Assembly Figure 4 ...

Page 27: ...IN SER T LO C KN U T 10 24 U N C 4 150 900407 T Y W R AP 6 151 610347 PIN SC R EW 1 4 28 1 152 8171003 W ASH ER 5 16 FLAT W ASH ER Z P 11 153 8160002 N YLO N IN SER T LO C KN U T 5 16 18 U N C 3 154 610429 SPR IN G LEVER G Z 1 155 610348 FIBR E W ASH ER 1 156 8041032 SC R EW C AP 5 16 18 X 2 ZP 1 157 158 159 8041031 SC R EW C AP 5 16 18 X 1 75 ZP 2 160 161 8172007 W ASH ER 1 4 SAE ZP 4 162 890254 ...

Page 28: ...ON MV650H QTY 200 8172011 WASHER FLAT 1 2 SAE 2 201 8024046 BOLT CARRIAGE 5 16 18X2 1 2 4 202 8171002 WASHER 1 4 FC ZP 4 203 8160002 NYLON INSERT LOCKNUT 5 16 18 UNC 4 204 8161044 NYLON INSERT LOCKNUT 1 2 13 UNC THIN 2 205 840091 SHAFT REAR AXLE PUSH VAC 1 206 840090 BRACKET REAR AXLE MOUNT PUSH MV VAC 2 207 840101 WHEEL 14 ASSEMBLY WITH BEARING AND TIRE 2 ...

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