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Part No 811202 

 

Form No F021307B  

 

11

HTR/TR Owner’s Manual

 

MAINTENANCE 
 
P

ERIODIC 

M

AINTENANCE

 

Periodic maintenance should be performed at the following intervals:

 

Maintenance Operation 

Every use 

Every 5 hours (daily) 

Every 25 Hours 

Inspect for loose, worn or damaged parts. 

 

z

 

 

Check engine oil and air filter 

z

 

 

 

Clean hose 

z

 

 

 

Engine (See Engine Manual) 

 

 

 

Grease Exhaust Ring (see A pg. 14) 

 

 

z

 

Keep engine free of debris 

z

 

 

 

Check for excessive vibration 

 

z

 

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INTERLOCK SYSTEM 

With hose coupler installed (as shown in Fig. 4) the switch is open & engine is not grounded out, allowing engine to run.

 

 

 

 

 

 

 

 

 

 

 

IMPELLER REMOVAL

 

1.

  Wait for engine to cool and disconnect spark plug.   

2

.  Disconnect hose from unit. 

3.

  Remove boom assembly.   

4

.  Remove cable assy. interlock (item 43), from front plate of assembly (item 41).

 

5.

  Remove front plate assembly (item 41). 

6

.  Remove impeller bolt (item 16) and lock washer (item 17).   

7.

  Pull the impeller outward. If impeller slides freely, proceed to  (steps 10 to 14 for TR units or to step 14 for HTR units). If not, 

complete steps 8 thru 9 as required. 

8. 

Place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it loosens. 

Using a 

penetrating oil can help loosen a stuck impeller.

 

 

9. 

If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter and thread type as the impeller bolt. Thread 

longer bolt by hand into the crankshaft until bolt bottoms.  Using a suitable gear or wheel puller against the bolt head and the 
impeller back-plate (near the blades), remove impeller from shaft. 

 

10.

 

[TR ONLY]

 

Remove engine base mounting bolts, and nuts.  

11.

 

[TR ONLY]

 Access engine bolts on inside of housing that connect engine face to the fan housing. Bend ends of lock clip away 

from bolt heads and remove bolts.   

12. 

[TR ONLY]

 Slide engine shaft out of impeller. 

13. 

[TR ONLY]

 When impeller is free of the engine shaft, align impeller with opening, and diagonally lift impeller out of housing.

 

14.

 Using a new impeller bolt and lockwasher (and engine bolt lock clip, TR only), reinstall (engine for TR only) and new impeller in 

reverse order. 

15

. Tighten impeller bolt. Torque HTR1803V and TR1304H impeller bolt to [50 Ft. Lbs. (68 N

.

m)] and TR1104 to [60 Ft. Lbs. (81.4 

N

.

m)] (see item 16 on page 15). 

16

. Reinstall spark plug wire. 

Fig. 3

Fig. 4

HTR1803V SYSTEM 

TR1304H SYSTEM 

TR1104 SYSTEM 

E N G IN E  
S W IT C H

IN T E R L O C K

S W IT C H

S p a r k   p lu g

IG N IT IO N  
U N IT

S p a r k   p lu g

IG N IT IO N  
U N IT

ENGINE 
SWITCH

INTERLOCK 

SWITCH

Spark plug

IGNITION 
UNIT

Throttle 
stop

Summary of Contents for HTR1803V

Page 1: ...ight 11 280mm for loading debris into elevated locations P N 810637 EXHAUST HOSE KIT 6 152mm x 10 3 0m Quick release coupler and hose increases exhaust distance P N 811206 EXHAUST HOSE COUPLER KIT Quick release coupler joins 2 hoses together to increase exhaust distance and allows hoses to be separated for storage P N 811207 EXHAUST HOSE CONNECT0R KIT 6 152mm Permanently joins 2 exhaust hoses toge...

Page 2: ...complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST ASSEMBLY 8 9 OPERATION 9 10 MAINTENANCE 11 TROUBLESHOOTING AND WARRANTY PROCEDUR...

Page 3: ... 3564420186EI GX390U1QA2 2104320125E1 Engine Type BRIGGS STRATTON HONDA BRIGGS STRATTON Engine Fuel Capacity 9qt 8 52 L 6 9 qt 6 0 L 4 0 qt 3 8 L Engine Oil Capacity 1 75 qt 1 66 L 1 16 qt 1 1 L 0 875 qt 0 8 L Total Unit Weight 274 124 3 kg 240 108 0 kg 224 101 6 kg Max operating slope 20 0 20 0 20 0 Sound in accordance with 2000 14 EEC standards 121 dB a 121 dB a 121 dB a Sound at operators ear 1...

Page 4: ...l level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this equipment EAR PROTECTION is recommended when operating this equipment EYE PROTECTION is recommende...

Page 5: ...ded while in operation DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near or pick up hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT start engine ...

Page 6: ...d for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or wor...

Page 7: ...ned by referring to the Figure and Item numbers shown LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING LABELENGINEOVERHEAT DANGER FLYING DEBRIS AND FEET AWAY ITEM 48 P N 830503 ITEM 49 P N 811215 ITEM 19 P N 810736 ITEM 3 P N 400424 LABEL READ OWNERS MANUAL LABEL EXPLOSIVE FUEL LABEL CAUTION ITEM 15 P N 830301 ITEM 81 P N 400268 ITEM 47 P N 830138 ENGINE LABELS THROTTLE CONTROLS BRIGGS STRATTON VAN...

Page 8: ... Weld Assy 10 254mm HTR 811179 Hose Clamps 8 203mm TR 810566 Qty 2 Hose Clamps 10 254mm HTR 810706 Qty 2 Handle Nozzle 811020 TR and HTR Nozzle 8 203mm TR 811007 Nozzle 10 254mm HTR 811005 PARTS BAG LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 811202 Declaration of Conformity P N 811204 Literature HTR TR Accessories 811208 TR MODELS Honda 13 HP B S 11 HP HTR MODEL B S 18 HP Vanguard...

Page 9: ...E boom assembly into square tube on front of housing 11 ASSEMBLE hose bands item 56 around hose and onto chain loop assemblies on boom assembly using screws item 55 and lock nuts item 52 see ADJUSTING HOSE BOOM on page 10 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipmen...

Page 10: ... to come to a complete stop Disconnect spark plug wire Danger the clog may contain sharp materials Wearing durable gloves clear the clog Reconnect spark plug wire HOSE LIFE To increase hose life periodically rotate hose and reposition nozzle and coupler on front plate of unit This increases hose life by keeping hose from wearing only on one side HEAVY DEBRIS REMOVAL TILT NOZZLE FORWARD TO PICK UP ...

Page 11: ...loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller does not loosen obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft 10 TR ONLY Remov...

Page 12: ...ted in the Warranty Claim The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service D...

Page 13: ...Part No 811202 Form No F021307B 13 HTR TR Owner s Manual MAINTENANCE RECORD Date Service Performed ...

Page 14: ...Part No 811202 Form No F021307B 14 HTR TR Owner s Manual PARTS DRAWING HTR TR ...

Page 15: ...C 811205 1 29 KNOB 850154 2 850154 2 850154 2 30 NUT LOCK W A 800227 2 800227 2 800227 2 31 WASHER 3 4 PLASTIC 800109 2 800109 2 800109 2 32 STUD 3 4 10 x 5 1 2 810954 2 810954 2 810954 2 33 SCREW MACHINE 10 24 x 2 8059143 2 8059143 2 8059143 2 34 PIN COTTER 1 8 x 1 8197031 2 8197031 2 8197031 2 35 WASHER 3 8 SAE 8172009 4 8172009 4 8172009 4 36 NUT LOCK 3 8 16 8160003 18 8160003 18 8160003 18 37 ...

Page 16: ...CHINE10 24x1 1 2 8059141 2 8059141 2 76 NUTLOCK5 16 18THINHT 8161041 2 8161041 2 8161041 2 77 NOZZLEFORM EDSTEEL10 811005 1 NOZZLEFORM EDSTEEL8 811007 1 811007 1 78 HANDLENOZZLEW GRIP 811020 1 811020 1 811020 1 79 WASHERFENDER5 16 8172020 4 8172020 4 8172020 4 80 SCREWCAP5 16 18X11 2 8041030 3 8041030 3 8041030 3 81 LABELDONOTFILLWHENENGINEISHOT 400268 1 400268 1 400268 1 82 HANDLELOOPNOZZLE 81101...

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