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Part No 500402 

22 

F020513A 

BC2403 Series Brush Cutter Owner’s Manual 

 

ITEM  

NO 

 DESCRIPTION 

BC2403HEB 

BC2403H 

BC2403IC 

Part No 

QTY 

Part No 

QTY 

Part No 

QTY 

Base Assembly with labels  

500240 

500240 

500240 

Door Base Engine 

500233 

500233 

500233 

22 

Tube Shift With Grip  

500404 

500404 

500404 

23 

Clutch Brake 

500338 

500338 

500338 

24 

Grip 3/4 ID - Black  

610102 

610102 

610102 

26 

Plate Mount Idler WA  

500228 

500228 

500228 

27 

Pulley Idler 4.5" OD X 3/8”  

500270 

500270 

500270 

32 

Bushing Shifter  

500130 

500130 

500130 

45 

13 HP Honda GXV390 Electric Start 

500333 

45 

13 HP Honda GXV390  

500334 

45 

13 HP OHV B & S  

520046 

46 

Pulley Drive Traction BC 

500238 

500238 

500238 

47 

Spacer Engine WA 2401 

500262 

500262 

500262 

100 

Screw cap ¼-20 x 1 1/4 

8041007 

8041007 

8041007 

104 

Washer Split Lock 5/16”  

 *8177011 

 *8177011 

 *8177011 

105 

Plate Impeller Washer 

850443 

850443 

850443 

106 

Screw Cap 7/16-20  X  2 3/4" 

440285 

440285 

440285 

107 

Screw cap 5/16” – 18 x 1” HCS ZP 

8041028 

8041028 

8041028 

113 

Nut Lock 3/8-16 

*8160003 

*8160003 

*8160003 

116 

Nut Jam 5/16-18 

*8142002 

*8142002 

*8142002 

117 

Nut Lock 5/16-18 

*8160002 

*8160002 

*8160002 

10 

118 

Bolt Carriage 5/16-

18 x 1” 

*8024040 

*8024040 

*8024040 

120 

Washer 3/8 FC 

*8171004 

*8171004 

*8171004 

131 

Spacer Engine 

830113 

830113 

830113 

141 

Washer 5/16” FC 

*8171003 

*8171003 

*8171003 

143 

Screw Cap 5/16-18 x 1-

3/4” 

*8041031 

*8041031 

*8041031 

149 

Guide Belt LH 

500230 

500230 

500230 

150 

Guide Belt RH  

500231 

500231 

500231 

151 

Screw Cap 5/16-

24 x 1” 

*400164 

*400164 

156 

Washer lock 7/16" ST Med 

8177013 

8177013 

8177013 

162 

Cable Battery Red W/Charge 

500304 

163 

Cable Battery Black 10" 

790133 

  

164 

Bracket Battery Rear 

500347 

165 

Strap Hold Down 

790303 

166 

Washer 1/4” SAE 

8172007 

8172007 

8172007 

169 

Label Fuel EN/SP 

100261 

185 

Label Guards 

900327 

900327 

900327 

186 

Battery 12v w/ Label and hardware 
(Hardware can be found at hardware store) 

520200 

187 

Label Read 

890301 

890301 

890301 

188 

Label Ear Eye Breathe 

890254 

890254 

890254 

189 

Label Chock Wheels 

500168 

500168 

500168 

190 

Label Patent No 

500279 

500279 

500279 

193 

Plate Choke Mount BC 

500325 

194 

Screw Machine 10-32 x 3/4" 

430248 

195 

Control Cable Choke BC 

500326 

196 

Ring Retaining External 3/4” 

520176 

520176 

520176 

198 

Label Outback BC 

500293 

500293 

500293 

199 

Label Product Decal 

890456 

890456 

890456 

200 

Screwcap 5/16 

–18 x 2 

8041032 

202 

Nut lock ¼-20 2 way 

8142004 

205 

Label Spark Arrester 

100252 

100252 

100252 

206 

Carriage bolt 5/16”-18 x ¾” ZP 

8024039 

8024039 

8024039 

210 

Label Made in U.S.A 

520116 

520116 

520116 

212 

Screwcap 5/16”-18 x 3/4” 

8041026 

8041026 

8041026 

 

 

Summary of Contents for BC2403 Series

Page 1: ...Part No 500402 1 Form No F020513A BILLY GOAT BC2403 Series Brush Cutter Owner s Manual Patent Number D386768...

Page 2: ...on 3 Instruction Labels 4 Assembly Instructions 5 6 Operation 7 9 Maintenance 10 19 Troubleshooting 20 Illustrated Parts List 21 28 Go to http www billygoat com for French Canadian translations of the...

Page 3: ...143 2 kg 333 lb 151 kg 348 lb 157 9 kg 330 lb 150 0 kg 340 lb 154 7 kg Overall Length 82 5 in 2 09 m Overall Width 32 0 in 0 81 m Overall Height 43 in 1 09 m Maximum Operating Slope 15 o 15 o 20 o 20...

Page 4: ...rs are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown PN 400268 Item 169 PN 890254 Item...

Page 5: ...Part No 500402 5 F020513A BC2403 Series Brush Cutter Owner s Manual Brush Cutter Assembly Drawing Figure 1 100 22 Attach shifter to linkage here 202...

Page 6: ...the upper handle 40 to the lower handle 51 and braces 5 and 6 See page 23 for bolt location Tighten the hardware securely 3 Tighten bolts and nuts item 143 and 117 connecting the handle braces 5 and 6...

Page 7: ...hich allows sufficient leverage to steer the machine Operator s controls are shown below Operator Control Locations 1 Blade Clutch Lever 5 ON OFF Switch 2 Gear Shift Lever 6 Drive Clutch Lever 3 Choke...

Page 8: ...kickback 6 Push choke in Honda engine only 7 Pull throttle control back to and allow engine to reach correct operating speed CUTTING The best performance is achieved when cutting in dry conditions The...

Page 9: ...clutch handle to disengage transaxle 2 Release blade clutch handle to disengage blade 3 Pull throttle control all the way back to the STOP position 4 Place the ON OFF I O switch in the OFF O position...

Page 10: ...wear or rips Replace blade drive and transaxle drive belts COMMON REPLACEMENT PARTS Blade P N 500210 Original equipment replacement blade High Lift Blade P N 500102 Optional replacement blade Tractio...

Page 11: ...unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Block blade to prevent it from rotating during removal 4 Remove blade bolt 139 lock washer...

Page 12: ...and amount of tension on belt 4 Loosen but do not remove two nuts 116 on top on engine base 5 Reset belt tension by reaching in through top of engine base with pry bar or long screwdriver and pushing...

Page 13: ...clutch should require 10 lbs of force to depress the end of the clutch lever The blade clutch cable spring should stretch 1 4 to 3 8 6 4 9 5 mm 3 Adjust cable tension by tightening or loosening cable...

Page 14: ...elease belt 5 Using drive extension and universal joint loosen but do not remove four screws 107 holding belt guides 149 150 in place next to crankshaft drive pulley 9 at rear of machine If extension...

Page 15: ...g Blade Drive Belt Tension 14 While holding belt under tension tighten two nuts 116 securing idler plate 15 Check belt tension by applying force on side of belt opposite idler pulley Belt should defle...

Page 16: ...ing adjustment may be required to maintain proper cable tension and clutch engagement A properly adjusted transaxle drive clutch should require 3 lbs of force to depress the end of the clutch lever 3...

Page 17: ...2 Lift and support rear of unit to allow access to underside UNIT IS HEAVY Make sure support is adequate to support weight of machine 3 Using drive extension and universal joint loosen but do not rem...

Page 18: ...RAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON OFF Switch Circuit Schematic Diagram Figure 5 SWITCH WHITE RED STARTER SOLENOID BATTERY BLACK 20A FUSE RED STARTER MOT...

Page 19: ...debris built up on or blocking blade Clear debris from blade area Engine RPM set too low Check engine RPM Abnormal vibrations Blade loose or out of balance Check blade for tightness Rebalance if nece...

Page 20: ...d 12V 13 2V with a voltmeter Do not continue to crank your engine when the battery charge is low Charging the Battery Operate the engine for at least 45 minutes to maintain proper battery charge If th...

Page 21: ...Part No 500402 21 F020513A BC2403 Series Brush Cutter Owner s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6...

Page 22: ...8171004 1 8171004 1 8171004 1 131 Spacer Engine 830113 1 830113 1 830113 1 141 Washer 5 16 FC 8171003 8 8171003 8 8171003 8 143 Screw Cap 5 16 18 x 1 3 4 8041031 1 8041031 2 8041031 4 149 Guide Belt...

Page 23: ...Part No 500402 23 F020513A BC2403 Series Brush Cutter Owner s Manual Handlebar Assembly Figure 7...

Page 24: ...crew Cap 5 16 18 x 2 3 4 8041035 2 8041035 2 8041035 2 115 Screw Cap 5 16 18 x 2 8041032 2 8041032 2 8041032 2 117 Nut Lock 5 16 18 8160002 10 8160002 10 8160002 10 119 Screw Cap 5 16 18 x 1 1 2 80410...

Page 25: ...Part No 500402 25 F020513A BC2403 Series Brush Cutter Owner s Manual Transaxle and Blade Deck Assembly Figure 8...

Page 26: ...r Split Lock 5 16 8177011 5 8177011 5 8177011 5 108 Screw Cap 5 16 18 x 2 3 4 8041035 4 8041035 4 8041035 4 109 Bolt Carriage 5 16 18 x 3 4 8024039 2 8024039 2 8024039 2 110 Washer Flat 1 2 900230 1 9...

Page 27: ...Part No 500402 27 F020513A BC2403 Series Brush Cutter Owner s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9...

Page 28: ...haft Drive Blade 500107 1 500107 1 500107 1 37 Spacer Spindle Bearing 500115 1 500115 1 500115 1 38 Pulley 7 OD x 7 8 Bore 500253 1 500253 1 500253 1 53 Adapter Blade WA 500191 1 500191 1 500191 1 54...

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