Bijur Delimon M2500G Operating Instructions Manual Download | Manualshive

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Operating instructions

Modular
progressive
distributor
M2500G

BA_2015_2_M2500G (35699)

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Summary of Contents for M2500G

Page 1: ...Operating instructions Modular progressive distributor M2500G BA_2015_2_M2500G 35699 ...

Page 2: ...are parts and service address DELIMON GmbH Arminstraße 15 D 40277 Düsseldorf Phone 49 211 7774 0 Fax 49 211 7774 210 Branch office Am Bockwald 4 D 08344 Grünhain Beierfeld Email kontakt bijurdelimon com www bijurdelimon com 2 SAFETY These operating instructions contain fundamental instructions which are to be observed during erection operation and maintenance Therefore it is absolutely necessary f...

Page 3: ...the maintenance inspection and installation work is executed by authorized and qualified skilled personnel who have informed themselves adequately by thoroughly studying the operating instructions Basically work on the machine is only to be carried out during shut down It is obligatory to observe the shut down procedure described in the operating instructions Pumps or pump aggregates that deliver ...

Page 4: ...ments 06 7 segments 07 8 segments 08 9 segments 09 10 segments 10 C REVISION Code Status A A D MONITORING Code without electrical monitoring 00 with motion indicator s right hand 01 with motion indicator s left hand 02 optical cycle indicator colour change right hand without motion indicator 03 optical cycle indicator colour change left hand without motion indicator 04 monitoring switch 10 30 V DC...

Page 5: ...lected number of outlets 03 Overpressure indicator non relieving type 152 bar for selected number of outlets 04 Overpressure indicator relieving type 69 bar for selected number of outlets 07 Overpressure indicator relieving type 104 bar for selected number of outlets 08 Burst disc indicator colour black burst pressure 62 bar for selected number of outlets 13 Burst disc indicator colour yellow burs...

Page 6: ... The clamping rods are round rods with the same thread at each end They are screwed into the inlet segment During assembly the basic segment and end segment which contain through holes are assembled to each other and self locking nuts attached to the ends to secure them The functionally necessary connection holes between these segments are sealed against leakage to the outside by O rings in the co...

Page 7: ... quantities number of outlets So as to be able to cater for a very wide range of applications and provide the greatest possible number of metering quantity variants in conjunction with the specified number of outlets to match the existing lubrication points the M2500G has been designed with the following design features Configurable number of segments This means the functional twin segments see Fi...

Page 8: ...rew It delivers the entire quantity i e a double quantity in the direction of only one of the outlet openings As a rule one of the outlet openings in the respective base segment is then blocked with a plug screw except in the case where an alternative outlet opening optionally right hand or left hand is open Then both the outlet openings of the base segment must be blocked A listing of the availab...

Page 9: ...her in sequence without a gap otherwise a collision would occur In this connection see also Fig 7 This shows the arrangement on alternate sides A theoretical extreme variant which certainly would not be encountered in practice is described below to provide the user with an understanding of the arrangement of cross ports Requirement Within the range of available selections for the product code of a...

Page 10: ...segment Fig 8 Its external dimensions are the same as those of a piston segment but it does not contain a piston and has merely a bridging function When it is fitted as an exchange item the open outlet holes on the respective base should be blocked see also Fig 9 Fig 9 9 Cross ports 10 Piston segments 40S Outlet metering quantity 13 1 cm3 Inlet Bypass segment assembly Piston segment disassemply ...

Page 11: ...tion of the 24 V DC 110 V and 230 V AC versions They are for use in group lubrication systems The following 2 2 solenoid valves are available 1 2 2 way solenoid valve NC PN350 24 V DC Art no 38152M115 2 2 2 way solenoid valve NC PN350 115 V AC Art no 38152M116 3 2 2 way solenoid valve NC PN350 230 V AC Art no 38152M117 respective cable connection box for each Cable connection box DIN 43650 AF3 PG1...

Page 12: ...choice between the PNP and NPN versions Fig 12 Technical Data NPN PNP Connection diagrams Index of protection IP 65 Operating voltage 10 V to 30 V DC Output current max 100 mA max 200 mA Switching function NO Switching frequency max 800 Hz max 1000 Hz Temperature range 25o C to 70o C Power supply cable protected against polarity reversal yes Power supply cable short circuit proof no Elbow plug Mon...

Page 13: ...working life 20 million operations Cable cross section min 1 x 0 5 cm2 1 x AWG 20 max 2 x 2 5 cm2 2 x AWG 14 Contact unit 1 NO 1 NC sprung contact Directives Low voltage directive 2006 95 CE Machinery directive 2006 42 CE Electromagnetic compatibility 2004 108 CE Conformity IEC 60947 5 1 EN 60947 5 1 EN 60947 1 EN 50047 IEC 60204 1 EN 60204 1 EN 1088 EN ISO 12100 1 EN ISO 12100 2 IEC 60529 EN 6052...

Page 14: ...diagram 0 18 A max Switch rating 10 W 10 VA max Contact resistance 150 m Switching time 1 8 ms Equipment temperature 20 o C to 80 o C Protection type IP 66 DIN 40050 Impact strength 50 g during 11 ms Fatigue strength 35 g at 2000 Hz Connecting cable PVC 2 x 0 25 Cable length 5 m Material Plastic housing Warning Exceeding the specified maximum values for contact load switching current and switching...

Page 15: ... where it performs the equivalent function to the monitoring switch Instead of the switch see under Monitoring switch it contains a transparent protective cap The pin is visible at each lubricating action If necessary this version can easily be exchanged for the version with the monitoring switch 3 4 6 Visual colour change cycle indicator Fig 17 These visual indicators can be fitted to each piston...

Page 16: ... be selected in the product code see 6 under Accessories see H Depending on the number of outlets the indicator for a specific pressure can be fitted in the alternative outlet opening Note that the indicators cannot be fitted in conjunction with a cross port 3 4 8 Bursting disc indicators A bursting disc indicator can be screwed into the alternative outlet opening of the desired valve segment inst...

Page 17: ... 161 5 185 5 7 185 0 209 0 8 208 5 232 5 9 232 0 256 0 10 255 5 279 5 Number of segments M L 3 91 0 156 0 4 114 5 179 5 5 138 0 203 0 6 161 5 226 5 7 185 0 250 0 8 208 5 273 5 9 232 0 297 0 10 255 5 320 5 Alternative outlet 1 8 27 NPTF Inlet opening 7 16 20 UNF 1 4 18 NPSF G 1 4 Outlets 7 16 20 UNF 1 8 27 NPSF G 1 8 Inlet opening 7 16 20 UNF 1 4 18 NPSF G 1 4 Outlets 7 16 20 UNF 1 8 27 NPSF G 1 8 ...

Page 18: ... monitoring variants are available for selection Since the number of coding characters is limited to 2 the largest number should be selected here e g the 09 for the selected monitoring switch 05 and limit switch 09 For this special case the code X01 according to H Accessories should be appended and the additional monitoring variant here 05 described verbally e g Segment 3 with monitoring switch 05...

Page 19: ...between metering quantity and the position number of the outlets Each twin segment is described 1 by a code number and 2 by a code letter e g 3A The selection is made according to Table 4 T piston T segment base segment with 2 outlets SL piston S segment base segment with 1 left hand outlet SR piston S segment base segment with 1 right hand outlet TCL piston T segment with left hand cross port bas...

Page 20: ... 2 outlets 3 8I 40T segment pin 2 outlets Accessories 00 without An inconvenient coding constellation should be shown in this position It occurs frequently in practical coding and can be replaced by a cheaper option BIJUR DELIMON M2500G 20T Pin BIJUR DELIMON M2500G 20T Pin BIJUR DELIMON M2500G 40TP Pin BIJUR DELIMON M2500G Pin BIJUR DELIMON M2500G Inlet 20T 0 66 cm 0 66 cm 20T 0 66 cm 0 66 cm 40T ...

Page 21: ...4 5 5 4 2 5 2 6 4 9 5 9 7 5 6 6 6 8 6 3 7 3 9 6 9 8 0 10 7 6 8 7 Table 5 8 MODIFICATION OF A DISTRIBUTOR EXCHANGE COMPONENTS One major advantage of the M2500G distributor is the option to dismantle or modify existing module components at a later stage Without the need to dismantle piping already installed it is easy to modify dosage quantities or outlet figures easily A selection of relevant full ...

Page 22: ...e 3x0 34 mm2 item no 769282833 M2500G 35TP M25U35TPG 0 57 M2500G 30TP M25U30TPG 0 49 M2500G 25TP M25U25TPG 0 41 M2500G 20TP M25U20TPG 0 33 M2500G 40SP M25U40SPG 1 31 M2500G 35SP M25U35SPG 1 15 M2500G 30SP M25U30SPG 0 98 M2500G 25SP M25U25SPG 0 82 M2500G 20SP M25U20SPG 0 66 segments with pin M2500G 40TP M25R40TPG 0 66 These segments are used in conjunction with Magnetic switch with reed contact and...

Page 23: ...nally items which are in some cases not included in the distributor coding e g inlet and outlet screw connections weld on plates but which may be important in installing and modifying the distributor are shown in table form see Table 7 Fig 19 2 11 10 7 3 8 4 1 5 12 6 9 ...

Page 24: ...e diameter 10 mm GE screw connection GE 10 LR1 4 KEG 71 73446V018 Stainless steel for pipe diameter 10 mm 6 Outlet screw connection GE screw connection GE 06 LR CF 734421214 Galvanised for pipe diameter 6 mm GE screw connection GE 06 LR 71 734461214 Stainless steel for pipe diameter 6 mm GE screw connection GE 08 LR1 8 CF 734420853 Galvanised for pipe diameter 8 mm GE screw connection GE 08 LR1 8 ...

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