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 Copyright 2018 Big John Grills & Rotisseries 

 

 

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Liquid propane (LP) gas is a petroleum product as are gasoline and natural gas.  In normal tempera-

tures and pressures, LP gas is a gas.  When moderate pressure is applied, inside a cylinder, LP gas 

becomes a liquid.  As the pressure is released the liquid readily vaporizes and boils off as a gas. 

 

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LP gas has no odor, but rather an odor additive so you can smell it.   

 

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Propane gas is denser than air, if a propane tank purges to relieve pressure build-up, the propane 

will collect in low lying areas. These areas can be easily ignited and are highly flammable. Use    

caution when dealing with a propane tank that may have recently self-purged. 

 

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DO NOT paint propane tanks any color other than white. Any alteration to tank color will result in 

tank purging, fire, personal injury, or death. 

 

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Big John Grills & Rotisseries uses high quality Worthington Cylinders in 30 lb. and 40 lb. sizes. 

These tanks are protected with a rust-resistant white powder coat finish. 

 

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Always keep the cylinder valve closed when not in use. 

 

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Cylinders are designed to function with the valve completely open or completely closed, there is no 

in-between.  Never open the valve just a “crack” or “half way”. 

 

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Always position the propane cylinder so that the connection between the valve and the regulator will 

not cause any sharp bends in the hose.  

 

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NEVER store or use propane cylinders indoors. 

 

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Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks. 

 

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DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance. 

 

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DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance. 

 

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DO NOT store a liquid propane cylinder in/on any part of an appliance not intended for such use.  

Improper storage of a cylinder could lead an explosion, fire, personal injury, or death. 

 

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DO NOT store or lean items against unit surface or fuel cylinders while operating. 

 

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Shut off unit and all gas sources if the odor of unburned gas is detected.  Make no attempt to use the 

unit until gas leaks are fixed and/or the odor is accounted for. 

 

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Do NOT use a damaged, dented, or rusty LP cylinder or a cylinder with a damaged valve - replace 

with a new one immediately. 

 

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Replacement LP tanks must match the regulator connection supplied with this grill and be a         

minimum of 30 lb. capacity. 

PROPANE SAFETY - GENERAL 

LIQUID PROPANE TANK REQUIREMENTS 

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For tanks not purchased from Big John Grills & Rotisseries: check to be sure cylinders have been 
tested within the past 5 years and have a D.O.T. certification.  Your LP gas supplier can do this for 
you. 

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All LP tank supply systems must have a collar to protect the cylinder valve. 

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All tanks used on Big John Grills equipment must be a minimum of 30 lb. size.   

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Tanks larger than 100 lbs. in size may require a POL for connection.  Please call a Big John        
Customer Service Representative if you are using a 100 lb. propane tank. 

Summary of Contents for A3CC Series

Page 1: ...S MANUAL BEFORE OPERATING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a professi...

Page 2: ...SAFETY QCC Page 6 4 GENERAL INFORMATION Page 7 5 ASSEMBLY INSTRUCTIONS Page 8 6 SET UP INSTRUCTIONS Page 9 7 OPERATING INSTRUCTIONS Page 10 8 CLEANING CARE INSTRUCTIONS Page 11 9 PARTS LIST Page 12 1...

Page 3: ...use propane cylinders indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vic...

Page 4: ...em roughly or drop them Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to...

Page 5: ...the appliance Open the cylinder valve and watch for bubbles If bubbles appear tighten the connections further If this does not remedy the problem call your propane dealer If the system is free of lea...

Page 6: ...have lava rock in the grill 4 Check that the QCC is lime green black or dark green will cause lighting problems If everything is correct reset the system SOLUTION To reset Close all of the control va...

Page 7: ...ult in poor burner operation low flame blowing out flaring up etc Avoid these conditions if possible by repositioning grill If repositioning does not improve operation discontinue use and turn off gri...

Page 8: ...our Country Club grill is shipped upside down for protection 2 Unbox the unit and while upside down attach the wheels A Attaching the 8 Wheels i Adjust nut to have a 1 4 clearance between the wheel be...

Page 9: ...ic hand wheel or wrench 6 Ensure all control valves are in the CLOSED position parallel to the work shelf with all knob ends turned to the left 7 We recommend curing your grates by applying a coating...

Page 10: ...dled butane lighter gun or fireplace match down through the cooking grate next to a burner and open the control valve black knob is pointing at you The burner will ignite instantly with a POOF sound R...

Page 11: ...ay any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smo...

Page 12: ...e with Internal Venturi Air Mixer 302250 Control Valve Assembly with Black Knob 302253 Black Knob Only 302254LP Liquid Propane LP Orifice Only 302254NG Natural Gas NG Orifice Only 302241 Stainless Ste...

Page 13: ...Copyright 2018 Big John Grills Rotisseries 13 http www bigjohngrills com categories a3parts...

Page 14: ...ood 301166BK VC 60 60 Black Vinyl Cover for A3CC with Hood 301121A VC 58 58 Green Vinyl Cover for A3CC without Hood 301121BK VC 58 58 Black Vinyl Cover for A3CC without Hood 301113 SG 3 16 x 40 Steel...

Page 15: ...dissipate until odor is no longer detected 4 Make sure all control valves are closed and gas tank valve is off 5 In a spray bottle mix together dish soap and water 6 Spray the following with soapy wat...

Page 16: ...st a 30 lb propane tank as most Big John equipment requires a minimum of a 30 propane tank due to the BTU draw Use of 20 lb cylinders is only acceptable for an appliance with a BTU draw of 60 000 BTU...

Page 17: ...ndard free of charge and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warr...

Page 18: ...a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enla...

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