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 4 

 

DISCONNECTING AND TRANSPORTING PROPANE CYLINDERS FOR REFILLING 

 

 

Turn off all control knobs and close the main cylinder valve.  Disconnect regulator with QCC. 

 

 

Place cylinder valve plug snugly in the main cylinder valve outlet. Only use the cylinder valve plug 

that is provided with the cylinder. Other types of caps or plugs may result in leakage of propane. 

 

 

Treat “empty” LP cylinders with the same care as full ones. Even when the tank is empty, there is 

still some gas pressure left in the cylinder. 

 

 

Always transport and store propane cylinders in a secure, upright position. Never store these pro-

pane tanks on their side, handle them roughly, or drop them. 

 

 

Never keep propane cylinders (full or empty) in a hot vehicle. Heat can cause the relief valve to 

purge propane creating a very dangerous situation. 

 

 

To fill, take the LP cylinder to a propane gas dealer  

WARNING: We strongly recommend that your 

LP cylinder be filled by an authorized propane  dealer, by a  qualified attendant, who fills the 

tank by weight. IMPROPER FILLING IS DANGEROUS. 

 

 

Air must be purged from a new LP cylinder before the initial filling. Your LP dealer will do this. 

 

 

 

 

STORING PROPANE CYLINDERS 

 

 

Turn off all control knobs and close the main cylinder valve. 

 

 

Place cylinder valve plug or cap snugly in main cylinder valve outlet. 

 

 

Always store propane cylinders in a secure, cool/dry place in the upright position. 

 

 

Never store propane cylinders in a vehicle of any kind and or anywhere the temperatures can reach 

125° F. 

PROPANE SAFETY - CYLINDER 

Summary of Contents for A2TS

Page 1: ...TING YOUR GAS GRILL WARNING Follow all leak check procedures listed in this manual carefully prior to operation of this unit Do this even if the grill was assembled by a professional THIS GAS GRILL IS DESIGNED FOR OUTDOOR USE ONLY 526 EAST ROLLING RIDGE DRIVE BELLEFONTE PA 16823 P 814 359 2755 F 814 359 2621 sales bigjohngrills com WARNING Do not ignite this grill without reading the LIGHTING INST...

Page 2: ...RMATION Page 5 4 ASSEMBLY INSTRUCTIONS Page 6 5 SET UP INSTRUCTIONS Page 7 6 OPERATING INSTRUCTIONS Page 8 7 CLEANING CARE INSTRUCTIONS Page 9 8 PARTS LIST Page 10 11 9 ACCESSORY LIST Page 12 10 TROUBLESHOOTING GUIDE Page 13 11 WARRANTY Page 14 12 WARNINGS Page 15 TABLE OF CONTENTS ...

Page 3: ...s indoors Make sure the POL or QCC Connector is free from scratches or nicks which can cause gas leaks DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of a gas appliance DO NOT store extra liquid propane cylinders within the vicinity of a gas appliance DO NOT store a liquid propane cylinder in on any part of an appliance not intended for such use Improper storage ...

Page 4: ...hem Never keep propane cylinders full or empty in a hot vehicle Heat can cause the relief valve to purge propane creating a very dangerous situation To fill take the LP cylinder to a propane gas dealer WARNING We strongly recommend that your LP cylinder be filled by an authorized propane dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Air must be purged f...

Page 5: ...tible or non combustible surface Provide adequate clear ance and ventilation at all times WARNING Use of this grill in high wind conditions may result in poor burner operation low flame blowing out flaring up etc Consider wind direction when planning your outdoor kitchen DO not perform any maintenance until grill is completely cooled down This grill is a lava rock char broiler grill and therefore ...

Page 6: ... and therefore the materials used to build it are of the best quality Because of this the grill weight is considerable and will require 2 people to un package assemble and set up the unit 1 Unbox unit and remove all packing materials tape protective laser paper can be white gray or clear in color and plastic coverings 2 Follow hood assembly instructions if applicable 3 Have plumber or commercial e...

Page 7: ...light ing your grill Heating the grates for approximately 20 minutes prior to using the grill for the 1st time will cure the oil to the grates and get the lava rock ready 6 Turn on gas source and allow system to pressurize takes about 1 minute 7 TO LIGHT THE GRILL Hold a lit long handled butane lighter gun or fireplace match down through the cooking grates next to a burner and open the control val...

Page 8: ...hrough the cooking grate next to a burner and open the control valve black knob is pointing at you The burner will ignite instantly with a POOF sound Remove lighter and open 2nd control valve it will light instantly from the 1st Repeat for each section of the grill you plan to use 7 Once burners are lit adjust the control knobs to set desired temperature Grill will reach 800 in approximately 5 8 m...

Page 9: ...se small wire needle or pipe cleaner to gently wipe away any debris from orifice Remember open flame cooking can cause significant splatter that can bake onto surfaces Unlike oven or top burner cooking the meat is not in a pot or pan and grease laden smoke will reach all surfaces More cleaning is necessary to keep stainless steel components like the front work shelf bright and new Stainless Steel ...

Page 10: ...4LP Liquid Propane LP Orifice Only 302254NG Natural Gas NG Orifice Only 302241 Stainless Steel Burner Insert Pan End 302242 Stainless Steel Burner Insert Pan Center 302232 Stainless Steel Burner Insert Pan Cap 302221 Stainless Steel Drip Tray 17 5 L x 14 75 W x 0 375 H 301045 Set of 4 Drip Tray Locks If you are in need of additional parts not found on this list please call Big John Grills Customer...

Page 11: ...11 ...

Page 12: ...ainless Steel Hood 301113 SG 3 16 x 40 Steel Griddle with Grease Trap Elevated Above Cooking Grates 301110 SG 2 15 x 30 Steel Griddle with 2 Handles Sits Directly on Cooking Grates 301106 SG 1 15 x 16 Steel Griddle with 1 Stay Cool Handle Sits Directly on Cooking Grates 302205V Stainless Steel Vegetable Grate ...

Page 13: ...13 TROUBLESHOOTING GUIDE At any point in time if you are experiencing problems with your grill call your local Gas Service or Appli ance Service and have them inspect and clean your equipment ...

Page 14: ...and returned to the purchaser Labor and transportation costs are NOT covered by this warranty Misuse neglect or alteration of the product is not covered by this warranty This warranty is established automatically upon receipt of the goods No warranty card or registration procedures are required Outgoing warranty shipments must be F O B factory Bellefonte PA All items requested for return must be r...

Page 15: ...John grill thoroughly on a regular basis Keep any electrical cords or fuel supply hose away from heated surfaces at all times especially when in use Use heat resistant barbecue gloves or mitts when operating grill Do not enlarge valve orifices or burner holes when cleaning Do not attempt to disconnect any gas fittings while your grill is in operation Do not store or lean items against grill surfac...

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