SAFETY PRECAUTIONS
All of the listed maintenance recommendations should be performed at the recommended millage in-
tervals by an authorized Big Bear Choppers Dealer in order to ensure the safe operation of your bike.
Remember that an authorized Big Bear Choppers Dealer is equipped to maintain and service
your bike. If you decide to perform the scheduled maintenance yourself, it is essential you have
the proper tools, knowledge and skills required. Improper maintenance will cause permanent
damage to your bike, void you warranty, and could cause serious injury or even death to you
and your passenger.
GENERAL INSPECTION
Good maintenance means a safe ride. A careful check of the bike’s components must be made
after periods of storage and frequently between the regular service intervals to determine if ad-
ditional maintenance is necessary. The following items should be checked regularly:
1. Tires.
Check for correct pressure, abrasions or cuts.
2. Brakes.
Check the steering and throttle for responsiveness.
3. Primary and Final Drive.
Check drive belt or chain for proper tension.
4. Brake fluid.
Check for level and condition.
5. Brake Lines and Fittings.
Check for leaks.
6. Brake Pads and Discs.
Check for excessive or disproportionate wear.
7. Cables.
Check for fraying or crimping and free operation.
8. Fluids.
Check the engine oil, transmission fluid and brake fluids to maintain proper levels.
9. Lights.
Check the head lamp, tail lamp, brake lamp and directional lamps for proper operation.
10. Fasteners.
Check all fasteners, especially holding fenders, engine and drive train mounts, brake
calipers and hangers, and frontend fasteners to Big Bear Choppers recommended torques.
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