Big Backyard CLOVERDALE-F24917C Installation And Operating Instructions Manual Download Page 10

Page: 10 / 68

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1pc.

2644

Front Roof Panel 1¼ x 37 x 44"

Box 2 - 37632644

1pc.

2639

Back Roof Panel 1¼ x 36¾ x 44"

Box 2 - 37632639

1pc.

2627

SW Wall Panel 1¼ x 42 x 87"

Box 2 - 37632627

2pc.

2618 Front Back

Panel 1¼ x 42 x 87"

Box 2 - 37632618

Part Identification (Reduced Part Size)

Lower Window Insert

1.27 x 18.8 x 35.86"

1.27 x 18.8 x 41.91"

2pc.

Upper Window Insert

Box 2 - 37632649

2655

Box 2 - 37632655

1pc.

2649

1pc.

MOD 3 Pane Transom (2Pk)

Box 1 - 3320138

Short Half Wall - 1.27 x 18.8 x 20-15/16"

Box 2 - 37632649A

649A

2pc.

1pc.

2665

Half Wall Insert - 1.4 x 20¼ x 38.8"

Box 2 - 37632665

1pc.

2622

End Panel Assembly 1¼ x 42 x 87"

Box 2 - 37632622

BOX 1,2 of 4

Summary of Contents for CLOVERDALE-F24917C

Page 1: ...ve Surfacing See page 3 MAXIMUM VERTICAL FALL HEIGHT 6 9 CAPACITY 10 Users Maximum Ages 3 to 10 Weight Limit 110 lbs 49 9 kg per child RESIDENTIAL HOME USE ONLY Not intended for public areas such as s...

Page 2: ...use of equipment in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing emp...

Page 3: ...he correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing i...

Page 4: ...splinters and replace deteriorated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important mainte...

Page 5: ...blem please call our consumer relations department for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limit...

Page 6: ...to hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to...

Page 7: ...8mm For example HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer...

Page 8: ...1 15 9 5 8 3 3 8 85 7 60 3 2 3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets m...

Page 9: ...p Box 2 3632611 2pc 2606 5 4 x 4 x 14 SW Ground Box 2 3632606 2pc 2607 1 1 4 x 3 x 22 Diagonal Box 2 3632607 8pc 2609 1 x 5 x 40 5 8 Floor Board Box 2 3632609 1pc 2648 1 x 4 x 40 5 8 Floor Board Box 2...

Page 10: ...x 87 Box 2 37632618 Part Identification Reduced Part Size Lower Window Insert 1 27 x 18 8 x 35 86 1 27 x 18 8 x 41 91 2pc Upper Window Insert Box 2 37632649 2655 Box 2 37632655 1pc 2649 1pc MOD 3 Pan...

Page 11: ...lt 1 4 x 1 1 4 53433212 2pc S6 Pan Screw 12 x 1 52433610 69pc S0 Truss Screw 8 x 7 8 52933505 29pc LN2 5 16 Lock Nut 54303300 5pc LW2 5 16 Lock Washer 51303300 15pc LW1 1 4 Lock Washer 51303200 5pc S1...

Page 12: ...x Bolt 5 16 x 4 53703340 14pc G7 Hex Bolt 5 16 x 5 1 2 53703352 4pc H1 Hex Bolt 1 4 x 1 1 2 53703212 2pc H10 Hex Bolt 1 4 x 2 1 4 53703221 4pc H11 Hex Bolt 1 4 x 2 3 4 53703223 2pc G25 Hex Bolt 5 16 x...

Page 13: ...Window Panel 2709 1x Magnetic Catch 1x Catch Plate Door Handle 9207713 Door Hinge 2x 9201713 Door Catch 2x 9207711 1x Door Hardware 3201710 1 Jamb Mount 2 PK 3206301 4pc S18 Wood Screw 6 x 1 52013910...

Page 14: ...L Gusset 1 x 3 x 15 3638963 8963 1 TNR Ground Brace 1 x 3 x 32 94pc LN1 1 4 Lock Nut 54303200 8pc FW6 12 Screw Bezel 9299500 1pc TN1 1 4 T Nut 54503200 Part Identification Actual Part Size Part Identi...

Page 15: ...art Identification Reduced Part Size 1 Rebar Ground Stake 9290318 1x TNR3 Short Exit 3310132 9x TNR 2 Slide Elbow 3310121 1x TNR3 Post Mount 9203602 1x TNR 3 Tube Support 9203601 1x TNR3 Extend Flange...

Page 16: ...his information if you contact the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as...

Page 17: ...7 SW Wall Panel and 2627 SW Wall Panel to the back 2618 Front Back Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 2 1 2 2 and 2 3 2 x Front Back Panel 1 1 4 x 42 x 87 1 x SW Wall Panel 1 1 4 x 4...

Page 18: ...he tops and bottoms of the panels should be flush Make sure the panels are square then using the pilot holes as a guide pre drill with a 3 16 drill bit and fasten the back 2618 Front Back Panel to 262...

Page 19: ...el 5 8 down from the top of board then attach 2608 Floor Joist to each panel with 2 S4 8 x 3 Wood Screws per end fig 3 1 3 2 and 3 3 Step 3 Floor Assembly Part 1 1 x Floor Joist 1 1 4 x 3 x 40 3 4 260...

Page 20: ...Bolts with lock washer flat washer and t nut and 4 S3 8 x 2 1 2 Wood Screws as shown in fig 3 4 and 3 5 Step 3 Floor Assembly Part 2 2610 Wood Parts Fig 3 4 2610 2627 2618 Fig 3 5 2622 S3 8 x 8 x 2 1...

Page 21: ...hen attach to 2608 Floor Joist and each 2610 Side Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 3 6 and 3 7 Step 3 Floor Assembly Part 3 1 x Floor Board 1 x 4 x 40 5 8 8 x Floor Board 1 x 5 x 40...

Page 22: ...2606 SW Grounds to be flush to the bottom of 2627 SW Wall Panel fig 4 1 and 4 2 B Pre drill pilot hole with a 3 16 drill bit then attach each 2607 Diagonal to 2627 SW Wall Panel with 1 LS3 1 4 x 3 Lag...

Page 23: ...IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD D Attach Big Backyard Plaque to centre of 2614 Engineered Beam over top of t nut using 4 S18 6 x 1 Wood Screws fig 5 4 12 x 5 16 x 5 1 2 Hex Bolt 5 16 fla...

Page 24: ...asher and t nut Tighten all bolts fig 6 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 6 1 IT IS IMPORTANT THAT THESE BOLTS...

Page 25: ...specific for left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 7 1 and 7 2 Hardware 5 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut...

Page 26: ...Panel make sure assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G8 5 16 x 2 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 5 16 Flat Washer 4 x 5 16 x...

Page 27: ...mmering stakes into the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake fig 9 2 and 9 3 C After driving stakes into the ground ch...

Page 28: ...8 x 7 8 Truss Screws per mount fig 10 2 10 3 10 4 and 10 5 Step 10 Install Upper and Lower Jambs Outside View Fig 10 1 Outside View Fig 10 2 Fig 10 3 17 17 2601 S0 x 4 per Jamb Mount Jamb Mount S0 x 4...

Page 29: ...lower right opening of 2618 Front Back Panel using 9 S0 8 x 7 8 Truss Screws per insert fig 11 1 11 2 and 11 3 Step 11 Install Window and Wall Inserts Part 1 Front Wall 2649 2655 Tight and S0 S0 27 x...

Page 30: ...1 2665 Half Wall Insert using 4 S0 8 x 7 8 Truss Screws fig 11 4 11 5 and 11 6 C In the upper openings of 2622 End Panel Assembly install 1 8935 Lower SL Insert with 4 S0 8 x 7 8 Truss Screws and 1 M...

Page 31: ...k 2618 Front Back Panel install 1 649A Short Half Wall and 2 MOD 3 Pane Transoms with 4 S0 8 x 7 8 Truss Screws per insert fig 11 8 11 9 11 10 and 11 12 25 x 8 x 7 8 Truss Screw Wood Parts Hardware S0...

Page 32: ...Hand and connect with the Clock Screw fig 12 1 B On the Front of the Assembly place Clock Assembly centred under window of 2649 Lower Window Insert then with a helper attach through insert and into ea...

Page 33: ...rocks from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 2603 Rock Board A and 2604 Rock Board B fig 13 2 and attach usin...

Page 34: ...1 and 14 2 Attach 0349 Rock Rails to the panel using 4 S11 8 x 2 Wood Screws fig 14 2 and 14 3 B Attach 1 2605 Access Board to top of Rock Wall Assembly flush to top of 0349 Rock Rail using 4 S2 8 x...

Page 35: ...Rebar Ground Stake Other Parts Rebar Ground Stake 0349 S7 S7 13 In Ground C Drive 1 Rebar Ground Stake 13 into the ground against outside 0349 Rock Rail then attach with 1 S7 12 x 2 Pan Screw Be care...

Page 36: ...2612 2611 Fig 15 2 Fig 15 1 S7 2611 2612 Inside View 2665 A Place 2612 Table Support flush to the notched out ends of 2611 Table Top and attach with 4 S7 12 x 2 Pan Screws as shown in fig 15 1 B Place...

Page 37: ...down from the first screw then attach a second screw and washer Follow measurements as shown in fig 16 3 for remaining screws and washers Measurements must be exact C Hold the Cafe Canopy Frame again...

Page 38: ...8 6 x 1 Wood Screws fig 17 1 B On the inside of 2709 Door Window Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 17 1 Fig 17 1 Step 17 Attach Door Compo...

Page 39: ...7 2 D On the opposite side of the Door Handle measure 5 8 from the top and bottom of 2709 Door Window Panel attach 2 Door Hinges on the outside using 3 S13 6 x 5 8 Pan Screws per Hinge fig 17 2 and 17...

Page 40: ...5 8 up from the bottom of the opening and maximum 5 8 from the inside edge of 2601 Lower Jamb and attach the remaining side of the hinges using 3 S13 6 x 5 8 Pan Screws per hinge fig 18 1 18 2 and 18...

Page 41: ...ighten B On the inside of the assembly attach 2715 Door Stop to 2618 Front Back Panel with 3 S11 8 x 2 Wood Screws making sure 2715 Door Stop overhangs the panel by 1 1 4 and is in position to receive...

Page 42: ...re times to create 4 Elbow Sections in total C Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 20 2 This creates the Flang...

Page 43: ...nal recess fig 20 3 D Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 20 4 It is very important to attach bolts as...

Page 44: ...Assembly to 8935 Lower SL Insert using 4 S7 12 x 2 Pan Screws with 12 Screw Bezel in the pre drilled holes fig 21 2 Make sure the flat surfaces of the Flange Assembly are flush to the 2622 End Panel A...

Page 45: ...ith 2 S6 12 x 1 Pan Screws fig 21 4 and 21 5 E Pre drill pilot hole with a 3 16 drill bit then attach 8934 SL Gusset to 2622 End Panel Assembly with 1 WL5 1 4 x 2 1 2 Wafer Lag with flat washer fig 21...

Page 46: ...d Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 22 2 and 22 3 Use Quadrex Driver as a...

Page 47: ...atch the arrows up with the end of the clamp ring where a seam will be as shown in fig 22 5 22 6 and 22 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with...

Page 48: ...first Elbow Assembly by lining up the arrows on each assembly Notice the elbow orientation fig 23 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts...

Page 49: ...semblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 23 3 and 23 4 D Connect the 2 TNR2 Slide C...

Page 50: ...t nut in the top hole Make sure both boards are square then attach with 1 S11 8 x 2 Wood Screw fig 24 1 1 x 8 x 2 Wood Screw 1 x 1 4 x 4 1 4 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut Hardware...

Page 51: ...t D Loosely attach TNR3 Tube Support at the slightly bent end to the Clamp Ring using 1 PB6 1 4 x 1 Pan Bolt with flat washer and the previously removed lock nut fig 25 2 E Rotate TNR3 Tube Support an...

Page 52: ...618 TNR Brace Assembly Fig 26 1 Fig 26 2 Fig 26 3 A Use 8965 TNR Upright as a guide to judge the proper bolt location remove the bottom pan bolt and nut The bolt will no longer be needed but keep the...

Page 53: ...n Bolts with lock nuts starting with the bottom middle hole and working up each side fig 27 2 and 27 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut an...

Page 54: ...s with lock nut as shown in fig 28 1 Use Quadrex Driver as a guide pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4...

Page 55: ...ground wiring cables or gas lines A In the spot shown in fig 29 1 drive 1 Rebar Ground Stake 13 into the ground against the 8965 TNR Upright Be careful not to hit the washer while hammering stake into...

Page 56: ...2 2617 2 x 8 x 3 Wood Screw Step 30 Roof Support Assembly A Attach 1 2617 Roof Support to a second 2617 Roof Support at peak using 1 S4 8 x 3 Wood Screw Repeat this step so there are 2 Roof Support A...

Page 57: ...ith 2 S0 8 x 7 8 Truss Screws per bracket fig 31 1 and 31 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 8 x 7 8 Truss Screws fig 31 1 and 31 3 Step 31 Roof Assembly Pa...

Page 58: ...ts are flush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 31 4 D Attach the second Roof Support Assembly on the opposite side peaks to meet and ends are flush with 6 S11 8...

Page 59: ...ig 32 1 2617 2617 Step 32 Attach Sky Gable A Attach 1 Sky Gable to the inside of the 2617 Roof Supports on each side of the Roof Assembly with 4 S5 8 x 1 2 Pan Screws per Sky Gable fig 32 1 and 32 2 O...

Page 60: ...de of the panels and 2 2647 Roof End Lefts flush to the top and left hand side of the panels measure overhang so it is 4 7 8 then attach with 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw fig 33 1...

Page 61: ...the fort Guide the Roof Assembly onto the fort so all four 2617 Roof Supports sit flush to the front and outside edges of 2646 Roof End and 2647 Roof End Left fig 34 1 and 34 2 B Attach 2617 Roof Supp...

Page 62: ...5 3 B Make sure assembly is level then secure with 2 H1 1 4 x 1 1 2 Hex Bolts with lock washer flat washer and t nut per side fig 35 4 C Tighten the top screws in all 4 Bench Legs fig 35 4 4 x 1 4 x 1...

Page 63: ...Space Glider Handle to the Space Glider Body using 1 G25 5 16 x 7 1 4 Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Space Glider Handle fig 36 1 B Install 2 Glider Rope with Chains...

Page 64: ...inks with an adjustable wrench fig 37 1 and 37 2 Warning Check entire play centre for bolts protruding beyond t nuts Use extra washers to eliminate this condition Step 37 Attach Belt Swings and Glider...

Page 65: ...ew Hardware Big Backyard I D Plaque A Attach Big Backyard I D Plaque to a location on your set that is easily seen and read by a supervising adult using 4 S5 8 x 1 2 Pan Screws as shown below ATTACH T...

Page 66: ...66 support solowavedesign com NOTES...

Page 67: ...67 support solowavedesign com NOTES...

Page 68: ...s product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packa...

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