BIG ASS FANS Powerfoil D Quick Installation Manual Download Page 1

Quick Installation Guide

Powerfoil

®

 X3.0 and Powerfoil

®

 D with Ion Technology

ION TECHNOLOGY HARDWARE

The hardware listed below is for installing the components in the Ion Technology kit. For the full fan hardware list, see 
the Installation Checklist included with the main fan unit.

All Fans

Static Tube

1. MAIN FAN UNIT

New Fan Installation:

 Complete all necessary pre-installation and mounting structure preparation steps in the 

instructions included with the main fan unit. Mount the fan by completing steps 1–5 in the fan Quick Installation Guide 
included with the main fan unit. 

Do not complete the remaining steps.

 Return to these instructions to complete the 

fan installation.

Fan is Already Installed:

 Remove the hub cover. If the Airfoil Restraint System is installed, detach the straps from the 

hub. Remove the airfoils and winglets. For Powerfoil D, detach the lower safety cables from the extension tube.

x1

Static Tube
Retainer Clip

x9

1/4-20 x 3/4" Socket 
Button Head Cap
Screws

x4

10-32 x 1/2" Pan
Head Screws

*Hardware kit 008766. Included only with fans that have the Airfoil Restraint System. The screws 
are for attaching the Airfoil Restraint System straps to the fan hub. Spare screws are included.

READ AND SAVE THESE INSTRUCTIONS

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

WARNING: Disconnect power to the installation locations before installing the fan, controller, and Ion 
Technology components. The ion generators are always powered on when the fan is connected to power.
WARNING: Installation work and electrical wiring must be done by qualifi ed person(s) in accordance with all 
applicable codes and standards, including fi re-rated construction. Incorrect assembly can cause electric shock 
or damage the motor and the controller.
CAUTION: The Big Ass Fans product warranty will not cover equipment damage or failure that is caused by 
improper installation or use.
Fans with Ion Technology are suitable for indoor use only.

x4

10-16 x 1/2" Flange Hex
Head Cap Screws

x3

1/4" Two-Tab Male
Quick Connects

x3

12–10 AWG Female Quick
Disconnect Terminals

x3

10-32 x 3/8" Pan Head
Screws with Lock Washer

x4

5/16-12 x 1/2" Flange
Hex Head Cap Screws

x1

Locking Grommet

x2

6-32 x 1/2" Flange Hex
Head Screws

x2

6-32 Serrated
Flange Hex Nuts

Powerfoil X3.0

Hub Connections Bracket

Airfoil Restraint System*

VFD and Power Supply

Hub Cover

Powerfoil D

Hub Connections Bracket

VFD and Power Supply

Summary of Contents for Powerfoil D

Page 1: ...r attaching the Airfoil Restraint System straps to the fan hub Spare screws are included READ AND SAVE THESE INSTRUCTIONS TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOL...

Page 2: ...d Nut 7 8 22 mm 7 8 22 mm FANS THAT ALREADY HAVE A STATIC TUBE If your fan already has a field installed removable static tube uninstall the static tube bracket and clamp Replace with the static tube...

Page 3: ...OIL X3 0 ONLY If you received two couplers for your Powerfoil X3 0 fan install the SHORTER WHITE coupler if your fan already has a factory installed non removable static tube Use the TALLER BLACK coup...

Page 4: ...4A HUB CONNECTIONS BRACKET AND CABLE POWERFOIL X3 0 5 16 12 x 1 2 Flange Hex Head Cap Screw Make sure the long screw on the bracket is inside the slot on the coupler 20 ft lb 27 1 N m...

Page 5: ...4B HUB CONNECTIONS BRACKET AND CABLE POWERFOIL D 10 16 x 1 2 Flange Hex Head Cap Screw Make sure the long screw on the bracket is inside the slot on the coupler 4 ft lb 5 4 N m...

Page 6: ...l installation steps are complete Install Static Tube Cable and Power Supply Remove the VFD cover to access the VFD six screws 6 32 x 1 2 Flange Hex Head Screw Power Supply F1 F2 or F3 VFD Fusing Brow...

Page 7: ...stall Quick Connect Tabs on Power Wiring Terminal Block Remove the VFD housing cover to access the VFD six screws 5 16 8 mm socket Power Wires L1 L2 N L3 Terminals Black or Brown Red or Black White or...

Page 8: ...ord grip reaches the top of the VFD housing Install the cord grip and nut in the back left hole on top of the housing The VFD s RJ45 connector may need to be removed to tighten the cord grip nut Ensur...

Page 9: ...ed to be loosened to pull out additional slack Ensure all wiring is tucked inside the rectangular opening in the power supply mounting plate to avoid damage when reinstalling the VFD housing cover 1 2...

Page 10: ...ring Harness End of Airfoil with Two Bolt Holes Female Wiring Harness Attach Winglets Orient ion generator brushes upward during assembly to prevent damage Airfoil Restraint System straps included onl...

Page 11: ...il Restraint System straps and hardware included only with 20 24 ft 6 1 7 3 m fans or if ordered 7 ft lb 9 5 N m Hand Tighten 5 32 4 mm Correct Strap Orientation Install Airfoils Cables and Straps Mak...

Page 12: ...stallation details 7 AIRFOIL INSTALLATION CONT Secure Airfoils Do not fully tighten the bolts until all retainers are attached Tighten the outer bolts first Powerfoil X3 0 shown Installation is the sa...

Page 13: ...s Los tornillos son para fijar las correas de dicho sistema al centro del ventilador Se incluyen tornillos de repuesto LEA Y GUARDE ESTAS INSTRUCCIONES PARA REDUCIR EL RIESGO DE INCENDIO CHOQUE EL CTR...

Page 14: ...otor 7 8 22 mm 7 8 22 mm VENTILADORES QUE YA TIENEN UN TUBO EST TICO Si su ventilador ya tiene un tubo est tico instalado en el campo desmontable desinstale el tubo est tico el soporte y la abrazadera...

Page 15: ...i recibi dos acoples para su ventilador Powerfoil X3 0 instale el acoplador M S CORTO DE COLOR BLANCO si su ventilador ya tiene un tubo est tico instalado de f brica no extra ble Utilice el acoplador...

Page 16: ...4A SOPORTE Y CABLE DE CONEXIONES DEL CUBO POWERFOIL X3 0 Tornillo hexagonal flange de 5 16 12 x 1 2 Verifique que el tornillo largo del soporte est dentro de la ranura del acoplador 20 ft lb 27 1 N m...

Page 17: ...4B SOPORTE Y CABLE DE CONEXIONES DEL CUBO POWERFOIL D Tornillo hexagonal flange de 10 16 x 1 2 Verifique que el tornillo largo del soporte est dentro de la ranura del acoplador 4 ft lb 5 4 N m...

Page 18: ...n completos Instale el cable del tubo est tico y la fuente de alimentaci n Quite la cubierta del VFD para acceder al VFD seis tornillos Tornillo hexagonal flange de 6 32 x 1 2 Fuente de alimentaci n...

Page 19: ...xi n r pida en el bloque de terminales de cableado de alimentaci n Retire la cubierta de la carcasa de VFD para acceder al VFD seis tornillos enchufe 5 16 8 mm Cables de alimentaci n L1 L2 N L3 Termin...

Page 20: ...el agarre del cord n y la tuerca en el orificio posterior izquierdo de la parte superior de la carcasa Es posible que sea necesario retirar el conector RJ45 del VFD para apretar la tuerca de sujeci n...

Page 21: ...se afloje m s Revise que todo el cableado est dentro de la abertura rectangular de la placa de montaje de la fuente de alimentaci n para evitar da os al reinstalar la cubierta de la carcasa del VFD A...

Page 22: ...pas aerodin micas con dos orificios de perno Arn s de cableado hembra Coloque las aletas Oriente el generador de iones hacia arriba durante el montaje para evitar da os Las correas del sistema de rete...

Page 23: ...odin micas y los accesorios est n incluidos con los ventiladores de 6 1 7 3 m 20 24 pies o si se solicitan en un pedido 7 ft lb 9 5 N m Ajuste con la mano 5 32 4 mm Orientaci n correcta de la correa I...

Page 24: ...in mica No apriete completamente los pernos hasta que todos los retenedores est n colocados Apriete primero los pernos exteriores Se muestra el Powerfoil X3 0 La instalaci n es la misma para el Powerf...

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