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Website:-www.bholanath.in

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BHOLANATH PRECISION ENGINEERING PVT. LTD.

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Parallel Connections

An 8 lead motor in a parallel configuration offers a more stable, but lower torque at lower speeds. But

because of the lower inductance, there will be higher torque at higher speeds

.

8-lead motor parallel connections

7.

Power Supply Selection

The Microstep Driver can match Large and small size stepping motors (from Nema size 17 to Nema
size 34). To achieve good driving performances, it is important to select supply voltage and output
current properly. Supply voltage determines the high speed performance of the motor, while output
current determines the output torque of the driven motor (particularly at lower speed). Higher supply
voltage will allow higher motor speed to be achieved, at the price of more noise and heating. If the
motion speed requirement is low, it

s better to use lower supply voltage to decrease noise, heating and

improve reliability.

SMPS or Linear Power Supply

Both SMPS and Linear power supplies can be used to supply the driver. However, Linear power
supplies are preferred due to their ability to withstand current surge. If SMPS power supplies (such as
most switching supplies.) are indeed used, it is important to have large current output rating to avoid
problems like current clamp. On the other hand, if Linear supply is used, one may use a power supply
of lower current rating than that of motor (typically 50%

70% of motor current). The reason is that

the driver draws current from the power supply capacitor of the Linear supply only during the ON
duration, but not during the OFF duration. Therefore, the average current withdrawn from power
supply is considerably less than motor current

Multiple Drivers

It is recommended to have multiple drivers to share one power supply to reduce cost, if the supply has
enough capacity. To avoid cross interference,

DO NOT

daisy-chain the power supply input pins of

the drivers. (Instead, please connect them to power supply separately).

8. Troubleshooting
a. The status on light’s indication

RUN: green, normal work light.

ERROR: red, failure light, the motor with phase short-circuit, overvoltage and undervoltage
protection.

NOTE:

TO CHECK IF DRIVE IS OK/NOT OK, CONNECT ONLY SUPPLY (AC /DC) VOLTAGE AND
GROUND TO THE MICROSTEP DRIVE AND CHECK THE LED INDICATOR IF IT SHOWS
GREEN THEN DRIVE IS OK AND IF THE LED INDICATOR SHOWS RED THEN DRIVE IS
NOT OK. THIS TEST SHOULD BE DONE WHEN THE BELOW TROUBLE SHOOTING IS
CARRIED AND MOTOR IS NOT RUNNING.

Summary of Contents for BH-SMART-6A

Page 1: ...User s Manual For BH SMART 6A Micro Stepping Driver NOTE This driver is suitable for Nema 23 24 34 and 6 5 Amp model of Nema 42 stepper motors...

Page 2: ...6A 6 Amp DRIVE HAVING INBUILT RPM DIRECTION CONTROL BY ROTARY SWITCH WITH ON OFF SWITCH BHOLANATH 1 DC power input 20VDC 72VDC 2 Output current 2A 6 5A 3 Micro stepping 200 400 800 1600 3200 4 Protec...

Page 3: ...5 Wiring Notes 6 Switch Choices 6 4 Sequence Chart Of Control Signals 6 5 Calculation of pulse frequency 7 Frequency With Different RPM At 400 Micro Step 7 Frequency With Different RPM At 800 Micro S...

Page 4: ...current and short circuit protection Low temperature rise smooth motion Pulses Response Frequency Can Reach 200KHz Support NPN PNP Pulse Direction Input Applications Suitable for a wide range of step...

Page 5: ...ULT SIGNAL POSITIVE SUPPLY EXTERNAL FAULT FAULT SIGNAL STATUS OUTPUT EMMITER FOLLOWER Connector P2 Configurations Pin Function Details V DC POWER SUPPLY AC POWER SUPPLY GND GROUND A A MOTOR PHASE A B...

Page 6: ...on will cause extremely high back EMF voltage surge which may damage the driver Switch Choice 1 Microstepping choice SW 6 off on off on off SW 7 off off on on off SW 8 off off off off on Micro 200 40...

Page 7: ...ULATION OF PULSE FREQUENCY F RPM X MICRO STEP 60 If Need 60 RPM at 400 Micro Step Half Step Default Setting Then Frequency 60X400 60 400Hz TABLE a Frequency With Different RPM At 400 Micro Step RPM 60...

Page 8: ...desired This configuration is also referred to as full chopper In full coil mode the motors should be run at only 70 of their rated current to prevent overheating 6 lead motor full coil higher torque...

Page 9: ...rent surge If SMPS power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp On the other hand if Linear s...

Page 10: ...Check the motor wiring Motor or drive failure Replace the motor or drive Motor rotates in Motor phases connected in Reverse the phases line the wrong reverse direction Wrong I p direction signal Chan...

Page 11: ...ts wiring Motor doesn t run motor without holding torque RESET signal is effective when offline Make RESET ineffective Motor doesn t run but Without input pulse signal Adjust PMW signal level maintain...

Page 12: ...PRECISION ENGINEERING PVT LTD Page 12 10 FAULT OUTPUT Connection OR FAULT FAULT V GND FAULT O P STATUS O P FAULT FAULT GND V FAULT O P STATUS O P R R NOTE Maximum Current through the Fault Switch Is...

Page 13: ...Website www bholanath in E mail id support bholanath in BHOLANATH PRECISION ENGINEERING PVT LTD Page 13 11 Circuit connections Of BH SMART 6A With BH SDC 01 SDC 02...

Page 14: ...in E mail id support bholanath in BHOLANATH PRECISION ENGINEERING PVT LTD Page 14 12 Circuit Connections Of BH SMART 6A With PLC This is a Tentative connection Guideline for driving the Drive from Any...

Page 15: ...may need this documentation to refer back to at a later date and these details will greatly assist our Technical Support staff in determining the problem should you need assistance Many of the proble...

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