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A E R O L I G H T  

2 0 2 3

BH

6

0 3  

M A I N T E N A N C E

K E E P T H E  B I C Y C L E  C L E A N

We recommend you follow these basic prevention measures to make sure that the bicycle is in perfect working 

order. Failure to observe these recommendations may lead to premature wear or even breakages in specific areas, 
such as gaskets or moving parts.

• 

Clean the dust and mud with a damp sponge and a gentle and neutral cleaning product.

• 

Plastic parts must only be washed with soapy water.

• 

Tyres can be washed with a sponge or brush and soapy water.

• 

After cleaning the bicycle, dry it by rubbing it firmly with a smooth cloth.

• 

After each cleaning, lubricate the transmission elements.

Dirt may cause damage that can result in accidents or even death.
Never use pressure washers or steam cleaners.

Do not ride your bicycle if it does not meet any of these points! A faulty bicycle may cause serious accidents! 
If you are unsure or have any queries, please contact your nearest BH workshop!
Check the tightening torques to make sure that they are as described in the recommendations in the user 

manuals. Failure to observe these recommendations may result in accidents and even death.
The effect of the ground and the forces exerted on the wheel subject the bicycle to a lot of stress. The different 

parts will be subject to fatigue and wear because of these dynamic loads. Check the bicycle at regular 
intervals to look for signs of wear, scratches, bent parts, wear on the finish or the formation of cracks. 
Parts may fail suddenly after their service life has expired. Take your bicycle to an authorised BH workshop 
regularly to have these parts replaced if needed.

K E E P  T H E  T R A N S M I S S I O N  LU B R I C AT E D  AT  A L L  T I M E S

After washing the bicycle, the chain transmission's lubrication may have also been washed off. Inspect and lubricate 
the chain's links, if needed. Excess lubrication may attract more dirt, causing premature wear and incorrect functioning 
of the system.

Never use pressure washers or steam cleaners.

PA RT  M A I N T E N A N C E

The bicycle requires regular maintenance and a minimum number of regular inspections. The frequency of the 
maintenance operations depends on the type of vehicle (leisure, road or mountain bike), as well as the frequency and 
conditions of use.

P A R T   M A I N T E N A N C E   C A L E N D A R

  

Lighting

Functional check.

Tyres

Pressure check.

Inspect the height of the profile and sides.

Brakes (on the rim)

Check the lever travel, lining strength and rim position.

Brake test when stopped.

Clean the brake pads.

Brake cables

Visual inspection.

Brakes (disc brakes) Change the brake fluid (DOT fluid).

Suspension fork

Check the bolts and the corresponding tightening torque.

Change the oil and lubricate the elastomer.

Saddle seat post with 

suspension

Maintenance

.

Play check.

Rims on rim brakes

Inspection and replacement, if needed, of the wall 

linings.

At the latest after the second part of the 

brake lining.

Bottom bracket axle

Check the play.

Re-lubrication.

Chain

Check and lubrication.

Check and replacement.

After 800 km.

Chainsets

Check and tightening.

Wheels / Spokes

Check wheel spin and spoke tension.

Headset

Inspection of the headset.

Re-lubrication.

Metal surfaces

Maintenance.

At least once every six months.

Hubs

Bearing inspection.

Re-lubrication.

Pedals

Bearing inspection.

Lubrication, cleaning the anchoring mechanism.

Before each outing

Monthly

Annually

Action required

Part

Summary of Contents for AEROLIGHT 7.5

Page 1: ...T e k D o c V 0 0 A E R O L I G H T U S E R M A N U A L 2 0 2 3 ...

Page 2: ...AXIMUM INSERTION LENGTH OF THE SEAT POST 8 MAXIMUM FORK LENGTH AXLE TO CROWN 8 MAXIMUM NUMBER OF STEERING SPACERS 8 POSITION OF THE SPINDLE INSIDE THE FORK TUBE 8 INTENDED USE 8 05 SIZES AND DIMENSIONS 8 06 TECHNICAL SPECIFICATIONS 9 07 ASSEMBLY AND SPARE PARTS 10 DIMENSIONS OF THE STEERING TUBE 10 HEADSET ASSEMBLY 10 EVO MONOCOQUE ACR STEM 11 HANGER 12 SADDLE SEAT POST ASSEMBLY 12 DERAILLEUR BRAC...

Page 3: ...R refers to a hazardous situation that if not avoided will lead to serious injuries or even a fatal accident WARNING refers to a hazardous situation that if not avoided could lead to serious injuries or even a fatal accident RISK OF ELECTRIC SHOCK refers to a hazardous situation that if not avoided could cause serious injuries due to electric shock or even death ATTENTION refers to a hazardous sit...

Page 4: ...the warranty validity period All warranty claims must be processed by an authorised dealer Geographical scope refer to the User Manual or www BHbikes com LIFETIME FRAME WARRANTY Through its authorised stores BH Bikes provides the original buyer with a commercial policy to cover any manufacturing defects in frames for a period beyond that specified in the product s statutory warranty pursuant to th...

Page 5: ...istics and recommendations of third party parts on their corresponding official websites 03 MAINTENANCE INSPECT THE BICYCLE BEFORE USE Bicycles are inspected several times throughout the manufacturing process and then at the BH workshop during the final check As the bicycle s operation may be affected during transport or third parties may have modified the bicycle before its sale the following mus...

Page 6: ...d BH workshop regularly to have these parts replaced if needed KEEP THE TRANSMISSION LUBRICATED AT ALL TIMES After washing the bicycle the chain transmission s lubrication may have also been washed off Inspect and lubricate the chain s links if needed Excess lubrication may attract more dirt causing premature wear and incorrect functioning of the system Never use pressure washers or steam cleaners...

Page 7: ...on the outer area Remember that the failure to use original parts may cause damage that is not covered by the warranty AFTER A FALL BLOW OR IMPACT If you suffer a fall blow or impact first make sure that you are okay to continue cycling Do not use the bike if you are injured and ask for medical assistance if needed If you are okay to continue cycling check the bicycle to make sure that it is in pe...

Page 8: ...acers must be fitted above the stem Otherwise the materials could be damaged due to withstanding a greater load than that for which they were designed and may cause serious accidents MINIMUM AND MAXIMUM INSERTION LENGTH OF THE SEAT POST Failure to observe the maximum and minimum seat post insertion dimensions indicated in this manual may cause a lever effect on the frame The pressure exerted could...

Page 9: ... Carbon monocoque Derailleur angle All 66 63º Models Specification Characteristics Maximum large chain ring size All 55 teeth Minimum large chain ring size All 46 teeth Minimum small chain ring size All 34 teeth Maximum small chain ring size All 42 teeth Compatible with the triple chain ring All No Minimum Q Factor All 145 mm Maximum chainset length All 177 mm Derailleur All Removable Aerolight Co...

Page 10: ...UBE Ø 5 2 Ø 5 2 8 5 7 5 4 5 º 0 7 A S S E M B LY A N D S P A R E P A R T S HEADSET ASSEMBLY A L L M O D E L S A L L M O D E L S 0 4 0 3 0 3 0 2 0 1 0 0 H E A D S E T 0 1 Steering cover 1 0 2 Compressor 1 0 3 Bearing 1 0 4 Expander 1 Quantity Item Nº ref 383255000 Carbon forks must never be mounted with a spindle The spindle may force the fork with a pressure for which it has not been designed It m...

Page 11: ...NOCOQUE ACR STEM L D 6 5 3 A N D L D 6 0 3 M O D E L S 0 1 B H A E R O A C R S T E M 1 1 Bolt 1 1 2 Washer 1 1 3 Stem cover 1 1 4 Stem 1 1 5 Bolt 2 Quantity Item Nº R E A R D E R A I L L E U R R E A R B R A K E F R O N T D E R A I L L E U R F R O N T B R A K E 1 1 1 2 1 3 1 4 1 5 1 5 ...

Page 12: ... N G E R 2 1 Hanger 1 2 2 Bolt M4xP0 7x10 5 mm 1 0 3 S E A T P O S T 3 1 Seat post 1 3 2 Seat post bolt M6xP1 0x25 mm 1 0 4 S E A T P O S T C L A M P C O V E R 4 1 Seat post clamp cover 1 Quantity Quantity Quantity Item Item Item Nº Nº Nº ref 383254900 ref 391771100 2 1 4 1 3 2 2 2 3 1 L D 7 5 3 L D 6 0 3 L D 6 5 3 L D 7 0 3 ref 391704200 ref 391732200 ...

Page 13: ...T A L L M O D E L S ELECTRICAL COMPONENT BATTERY A L L M O D E L S 0 5 D E R A I L L E U R B R A C K E T 5 1 Derailleur bracket 1 Quantity Item Nº 0 6 B A T T E R Y H O U S I N G 6 1 Battery housing cover 1 6 2 Cap 1 6 3 Bolt M3xP0 5x12 mm 3 Quantity Item Nº ref 391771200 5 1 6 1 6 2 6 3 6 3 6 3 ...

Page 14: ...7 A S S E M B LY A N D S P A R E P A R T S TOOLBOX A L L M O D E L S BOTTLE HOLDER A L L M O D E L S 0 7 T O O L B O X 7 1 Toolbox 1 0 8 B O T T L E 8 1 Bottle 2 8 2 Bottle holder 2 Quantity Quantity Item Item Nº Nº 7 1 8 2 8 2 8 1 8 1 ...

Page 15: ... 3 BH 15 0 7 A S S E M B LY A N D S P A R E P A R T S REAR LIGHT A L L M O D E L S 0 9 R E A R L I G H T 9 1 Rear light 1 9 2 Bolt 1 9 3 Magnetic coupling 1 9 4 Frame coupling 1 Quantity Item Nº ref 387435700 9 1 9 2 9 3 9 4 ...

Page 16: ...ECHANICAL PARTS A L L M O D E L S 0 7 A S S E M B LY A N D S P A R E P A R T S R E A R D E R A I L L E U R R E A R D E R A I L L E U R R E A R B R A K E R E A R B R A K E F R O N T D E R A I L L E U R F R O N T D E R A I L L E U R F R O N T B R A K E ...

Page 17: ...et Lite Oxford Jet Pro Oxford Lite Oxford Pro Silvertip Silvertip Jet Silvertip Jet Lite Silvertip Jet Pro Silvertip Lite Silvertip Pro YOUNG CHILDREN AND YOUNG ADULTS BICYCLES Expert 26 Disc Expert Junior 14 Expert Junior 16 Expert Junior 18 Expert Junior 20 Expert Junior 20 Pro Expert Junior 20 Sus Expert Junior 24 Expert Junior 24 Disc Expert Junior 24 Pro Expert Junior 26 Expert Junior 26 Pro ...

Page 18: ...w w w b h b i k e s c o m ...

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