BFI Automation CFC 3000L Original Operating Instructions Download Page 49 | Manualshive

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Care and Maintenance

7-1

7

Care and Maintenance

The compact flame controller is maintenance-free.

For cleaning, use a moist cloth to wipe the housing from
the outside only.

When storing the compact flame controller, make sure the
fiber optic connector socket cover with suitable cap!

Maintenance for SIL applications according to SIL-Safety
Handbook SIL-HB_CFCx000.

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Summary of Contents for CFC 3000L

Page 1: ...ller Type CFC 3000L Document No BA CFC3000L EN Rev6 Software settings see Document No HB CFC Com1 EN BFI Automation Mindermann GmbH Ruegenstr 7 D 42579 Heiligenhaus Germany Telephone 49 2056 98946 0 F...

Page 2: ......

Page 3: ...German Workplace Safety Ordinance BetrSichV 2 6 2 5 4 Safety test prior to initial operation 2 6 3 Technical data 3 1 3 1 General characteristic features 3 1 3 2 Electrical system Optical and Mechani...

Page 4: ...er 5 2 5 3 2 Safety switch OFF time of the safety channel 5 3 5 4 Operation of converter 5012 5 4 5 4 1 Image of a BUS system 5 5 5 4 2 Factory settings 5 6 6 Operation of the Compact Flame Controller...

Page 5: ...llustrations and drawings in these operating instruc tions are shown for illustration purposes and are not au thoritative detailed designs The operating instructions always have to be accessible at th...

Page 6: ...in death or severe injury Follow the instructions that accompany this warning to prevent the potential risk of death and severe personal in jury This warning level indicates an potentially hazardous...

Page 7: ...losure and reproduction of documentation in whole or in part as well as the exploitation and communi cation of its content shall not be permitted unless ex pressly stated otherwise Offenders are liabl...

Page 8: ...The recognised technical rules for safe and professional working also have to be observed in addition to the oper ating instructions and the regulations on accident preven tion applicable to the coun...

Page 9: ...rly check that staff are safety conscious and aware of hazards and are observing the operating in structions Before starting work staff who are assigned to work with on the device have to have read an...

Page 10: ...sories approved by us may be used This also applies to the components of other manufacturers that have been used The installation or use of non approved spare and acces sory parts and any unauthorized...

Page 11: ...General aspects 1 7 1 8 Declaration of conformity...

Page 12: ...ts 1 8 1 9 Address of the manufacturer BFI Automation Mindermann GmbH Ruegenstr 7 D 42579 Heiligenhaus Germany Tel 49 2056 98946 0 Fax 49 2056 98946 42 E mail info bfi automation de Internet www bfi a...

Page 13: ...es The CFC 3000L may only be operated with fibre optic cables that were supplied by BFI Automation Danger when improperly used The device may cause hazards if it is not used as in tended and or for an...

Page 14: ...erson Persons who are under the influence of drugs alcohol or medication that affects reactivity shall not be permitted to carry out work on the device Connection set up maintenance and repair work ma...

Page 15: ...place worn or defective parts Use suitable maintenance tools only After repair work refit all safety devices and carry out electrical and mechanical checks Check the operating instructions for details...

Page 16: ...s been fitted with warning and danger signs for the protection of operating staff These signs have to be observed Damaged or illegible signs have to be re placed immediately 2 4 2 Safety devices on th...

Page 17: ...uding information on the replacement of parts assemblies have to be observed These tasks may only be carried out by authorised specialist staff Operating staff have to be informed before mainte nance...

Page 18: ...ce BetrSichV In case of the coupling or installation of devices from vari ous manufacturers or suppliers the operating company has to carry out a precise test prior to start up in keeping with the Ger...

Page 19: ...ange Type IR VIS IR For monitoring oil coal and mixed fuel burners Type IR2 For monitoring gas and oil fired burn ers in the IR range Two channel flame monitoring system Sensitivity adjustable separat...

Page 20: ...III SELV Operating Temperature Standard UV UV1 20 C to 70 C 55 C up to 85 C Current output 0 4 to 20mA Ra 250 Current window variable by software Fault output 24V DC short circuit proof Range changeov...

Page 21: ...3 devices without connector and mounting brackets 122 x 120 x 80 mm 232 x 232 x 166 5 mm 276 x 276 x 218 mm Type of protection Standard housing Ex housing IP 66 ATEX Zone 2 IP66 ATEX Zone 1 See confo...

Page 22: ...3 3 Weight Standard housing 1 5 kg Ex proof housing Single device Triple device approx 7 0 approx 13 0 kg kg 3 4 Dimensions Standard Ex Triple Ex Length 170 400 447 mm Width 122 226 276 mm Height with...

Page 23: ...3 Band pass filter 12 Flame relay 4 DC voltage part 13 Monitor relay 5 Frequency part 14 Relay contact with fuse F3 6 Modulation part J1 3 Monitor channel switch off time 7 Monitor channel J4 Frequenc...

Page 24: ...Technical data 3 6...

Page 25: ...ng cable terminal box kit not with ex proof hous ing 4 2 Accessories optional Power supply unit 230 115 V AC 1 ball flange with 2 flange disk 1 3 way ball valve 1 heating insulator 1 pressure barriers...

Page 26: ...in sufficient time before the expiry of any periods of preclusion and or limitation relating to the compensa tion claims against third parties 4 3 Packaging The compact flame controller is shipped in...

Page 27: ...Transport Installation and Connection 4 3 4 6 Space requirement See following illustration Standard housing...

Page 28: ...t Installation and Connection 4 4 Ex proof housing for 1 OE Converter For Ex zone 1 applications Item mm inch A 232 9 11 B 13 0 511 C 12 0 472 D 232 9 11 E 206 8 11 F 267 10 51 G 302 11 89 H 55 2 16 I...

Page 29: ...ple 8 Swivel mount In order to ensure perfect flame monitoring the correct and low vibration position of the sighting tube relative to the flame is a significant pre requisite For selective burner mon...

Page 30: ...es appear mirror inverted in horizontal and vertical direction The length and the diameter of the sighting tube have a direct influence on the analysable flame radiation as the visual angle of the len...

Page 31: ...Part No B 512 1 must be employed At pressur ised firing installations an additional 3 port shut off de vice optional Part No B 520 should be installed for the sake of safety This prevents an escape of...

Page 32: ...approved specialist staff Compact flame controllers with variable sensitivity set tings are set to the highest value at the manufacturer s works Compact flame controllers with variable frequency filt...

Page 33: ...d approved specialist staff All alignments and settings must be carried out when new spare parts have been fitted the compact flame controller has been moved or the flame image has been changed e g du...

Page 34: ...sure that the available supply voltage complies with the voltage indicated on the type plate Prior to connection check the device and the connecting cables for visible damage For the contact assignmen...

Page 35: ...d compact flame controller Internal External Con tact Conduc tor colour Function Burner control mA display Power supply 1 wh Flame relay lead x 2 br Flame relay Flame ON x 3 pk Flame relay Flame OFF x...

Page 36: ...olour BFI Special cable KW6 1 Flame relay Root white 2 Flame relay Flame ON brown 3 Flame relay Flame OFF pink 4 Power supply 24 V DC green 5 Power supply 0V GND yellow 6 Current output 0 4 20 mA gray...

Page 37: ...r may remain bare All contact chambers in the contact insert have to be fit ted with crimp contacts For this purpose use a suitable crimp tool BFI part No 8980 4801 00 On the flame scanner side the ex...

Page 38: ...ith screwed cap I On the second stage the PUR sheath must be tightend with screwed cap II The inner screening shall be cut of on the scanner side and connected to ground at the flame controler No Item...

Page 39: ...ge Store in a dry place Maximum relative humidity 60 Ensure that the packages are not stored outdoors In addition It has to be assured that the floor in the storage area will remain dry throughout the...

Page 40: ...Transport Installation and Connection 4 16...

Page 41: ...neighbouring burners to be distinguished from the monitored flame Further function groups include i a the signal processing for the dynamic monitor channel that continuously moni tors the fault free...

Page 42: ...The frequency filter The CFC 3000L has a four step frequency filter in the sig nal input The evaluation of the flame signal by the soft ware takes place only downstream of the frequency filter Part of...

Page 43: ...d 3 seconds Jumper 3 bridged 5 seconds If a switch OFF time of 2 seconds is required the jumper must be inserted in position 2 3 seconds and the switch OFF time of the evaluation channel set by softwa...

Page 44: ...o rithm and will be transmitted as a serial RS 232 signal to the converter box 5012 data transmission is indicated by the flashing green LED 4 The 100 value of the fre quency current output can be cha...

Page 45: ...Description 5 5 5 4 1 Image of a BUS system...

Page 46: ...ngs The following hardware and software settings are set at the factory Current output 4 20mA Current Relay Function on Switch off time 1s Frequency filter 60Hz Switch off threshold 750 Switch on thre...

Page 47: ...controller depends on the burner configuration as well as on the air flow and the spectral characteristic wave length 6 1 Test of the Compact Flame Controller In order to ensure correct operation the...

Page 48: ...Operation of the Compact Flame Controller 6 2...

Page 49: ...maintenance free For cleaning use a moist cloth to wipe the housing from the outside only When storing the compact flame controller make sure the fiber optic connector socket cover with suitable cap M...

Page 50: ...Care and Maintenance 7 2...

Page 51: ...fault Check fault memory Possibly remove plug for 5 sec onds then start the burner again Replace compact flame control ler Flame signal soft ware above the starting thresholds Yellow LED ON Green LED...

Page 52: ...Failures 8 2...

Page 53: ...verter CFC 3000 IR2 6013 3063 00 Compact flame controller for Ex housing Zone 1 GUB02 Typ Order No OE Converter CFC 3000 UV LEX 7013 3034 00 OE Converter CFC 3000 UV1 LEX 7013 3004 00 OE Converter CFC...

Page 54: ...controller in one Ex housing Zone 1 GUB03 Typ Order No OE Converter CFC 3000 UV LEX3 7013 3034 12 OE Converter CFC 3000 UV1 LEX3 7013 3004 12 OE Converter CFC 3000 IR LEX3 7013 3044 12 OE Converter C...

Page 55: ...6020 5012 00 Converter 5012 IP66 housing 6020 5012 01 Converter 5012SD 6020 5012 02 Converter 5012SD IP66 housing 6020 5012 03 Special cable KW6 yard ware 6060 0680 00 Swivel mount 1 with 2 flange dis...

Page 56: ...xxx 10 Y FOC X IR HT 5052 3xxx 00 FOC UV 5054 1xxx 10 FOC UV Ex 5054 2xxx 10 Y FOC UV 5054 3xxx 10 FOC UV HT 5055 1xxx 62 FOC UV Ex HT 5055 2xxx 62 Y FOC UV HT 5055 3xxx 44 The x stands for the length...

Page 57: ...Accessories 10 3...

Page 58: ...Accessories 10 4...

Page 59: ...Accessories 10 5...

Page 60: ...Accessories 10 6 BFI Automation 2020...

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