BETCO xt3-27 Operator'S Manual Download Page 24 | Manualshive

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BETCO CORP. 6/22/07

Page 24

XT3 BATTERY BURNISHER

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Summary of Contents for xt3-27

Page 1: ...XT3 XT3 2 27 7 27 Battery Burnisher E12603 00 Operator s Manual Parts Schematic 2007 Betco Corporation All Rights Reserved 1001 Brown Avenue Toledo Ohio 43607 0127 888 GO BETCO www betco com ...

Page 2: ......

Page 3: ...DICATOR AND HOUR METER INFORMATION 13 PAD CHANGING INSTRUCTIONS 14 BALANCING INSTRUCTIONS 15 SERIAL NUMBER LOCATION AND SHIPPING EYEBOLT REPLACEMENT 16 XT3 27 BELT TENSIONING INSTRUCTIONS 17 XT3 27 WATERING SYSTEM INSTRUCTIONS 18 19 XT3 27 COVER AND HANDLE 20 21 XT3 27DECK FRAME AND WHEELS 22 23 XT3 27 MOTOR PULLEYS AND BELT 24 25 XT3 27 PAD DRIVER ASSEMBLY 26 XT3 27 ELECTRICAL 27 29 XT3 27 BATTER...

Page 4: ...chine around any solvents thinners or other flammable liquids or materials Electrical sparks can cause a fire or even an explosion Do not smoke around the machine Also keep all sparks and flames away from the batteries The batteries generate gases that can cause an explosion Special care needs to be used when working on or near the batteries Wear eye protection Do not lay tools on batteries as the...

Page 5: ...ies before working on the machine Do not operate machine with charger plugged in Do not operate machine with any parts damaged or missing Do not operate close to stairs loading docks or other drop offs Do not park machine in such a manner that it could roll forward or backward off a drop off Authorized personnel must perform maintenance and repairs Do not alter or modify the machine unless authori...

Page 6: ...Technology Battery maintenance Pro Fill onboard watering system Run time Up to 2 5 hours Charger Onboard high frequency computer controlled Battery hour meter gauge Yes BDI battery discharge indicator computer controlled Key switch Yes Main power light Yes bright red Safety switch Yes spring loaded handle assembly Length 68 Width 30 Height 40 5 Weight 616 lbs Tank Construction Polyethylene Deck Co...

Page 7: ... ramp and never at an angle x Loading Procedure Using a Lift Gate o Lift gate must have ample capacity to lift the burnisher o Wheels must be firmly chocked to prevent burnisher from rolling off the lift gate x Securing Battery Burnisher o Burnisher must be secured so that it will not roll or turn over Use chocks and tie downs to secure o Please be aware that the battery burnisher is very heavy an...

Page 8: ... 7 9 5 23 5 7 1 16758 7 216 72 67 57 8 1 7851 21 6 7 7851 21 52 5 6 7 35 66 6 7 1 1 1 8 1 72 1 8 1 5 6 6 7 1 7851 2 52 5 6 7 7851 2 6 7 7 5 86 3 8 5 5 25 172 92 7 287 7 BETCO CORP 6 22 07 Page 8 XT3 BATTERY BURNISHER ...

Page 9: ...QH KDUJH RQO LQ ZHOO YHQWLODWHG DUHD HHS VSDUNV RU IODPHV DZD IURP D FKDUJLQJ EDWWHU R QRW JHW WKH FKDUJHU ZHW R QRW UHPRYH EDWWHU FDSV WKH FDSV DUH YHQWHG DSV RQ VWDQGDUG ZHW FHOO EDWWHULHV 1R FDSV RQ 0 EDWWHULHV R QRW FKDUJH PDFKLQH LQ D ZHW DUHD R QRW VWDQG LQ D ZHW DUHD ZKHQ SOXJJLQJ LQ FKDUJHU WR WKH YROW UHFHSWDFOH 3OXJ LQ WKH FKDUJHU WR D SURSHUO JURXQGHG YROW UHFHSWDFOH LJKWV ZLOO LQGLFDWH...

Page 10: ...87 29 3 7 6 2 127 29 5 2 127 29 7 27720 2 7 78 7 7 7 1 6 172 77 5 3 287 2 27720 2 78 752 7 9 1 6 ILJXUH 3 752 7 9 29 723 2 3 7 6 7 5 9 1 7 6 6 722 7 5 9 1 7 6 6 722 2 7 5 9 1 7 6 6 22 BETCO CORP 6 22 07 Page 10 XT3 BATTERY BURNISHER ...

Page 11: ...FOR SETTINGS THIS BATTERY CHARGER IS FACTORY SET FOR THE TYPE OF BATTERIES THAT CAME WITH YOUR MACHINE IF YOU SWITCH BATTERY TYPES FOR EXAMPLE GO FROM AGM TYPE BATTERIES TO STANDARD WET CELL BATTERIES THEN THE BATTERY CHARGER MUST BE REPROGRAMMED SEE NEXT PAGE HOW TO SET THE CHARGER FOR DIFFERENT SIZES AND TYPES OF BATTERIES FOR INSTRUCTION GENERAL INFORMATION AND WARNINGS x READ SAFETY INSTRUCTIO...

Page 12: ...RE CONTROL THE CHARGING CURRENT DIP 7 DIP 8 VOLTAGE ON ON 12 V OFF ON 24 V ON OFF 36 V OFF OFF 48 V DIP 7 AND DIP 8 CONTROL THE BATTERY CHARGING VOLTAGE THE INFORMATION THAT FOLLOWS IS PROVIDED SHOULD YOU EVER CHANGE THE TYPE OR SIZE OF BATTERIES IN YOUR MACHINE CONSULT WITH THE EQUIPMENT MANUFACTURER BEFORE YOU MAKE ANY CHANGES TO THE CHARGER SETTINGS DAMAGE COULD OCCUR TO THE BATTERIES AND MORE ...

Page 13: ...BDI OPERATION When the battery level indicator is switched on the battery voltage is measured and x If the voltage is below the stopping voltage the machine will not run x If the voltage is higher than the resetting threshold all the LED s will turn on again and the battery level indicator will reset and the machine will run x If the voltage ranges between the stopping voltage and the resetting vo...

Page 14: ... 7 216 2 127 7 7 0 1 21 76 6 17 5 7 3 21 3 2 5 1 7 7 1 17 5 2 86 7 6 1 7 851 6 3 6 3 57 180 5 3 5 6 6 3 57 180 5 3 5 6 63 1 3 5 9 5 2172 6 7 1 5 3 29 5 127 3 1 1 21 7 0 1 7 287 5 029 1 3 5 9 5 87 28 0867 7 21 7 225 1 685 7 7 3 6 17 5 21 3 5 9 5 BETCO CORP 6 22 07 Page 14 XT3 BATTERY BURNISHER ...

Page 15: ...V WLJKW DJDLQVW UHDU VSDFHUV FDQ EH GRQH E WLOWLQJ PDFKLQH EDFN TXLFNO 5HSODFH UHPDLQLQJ VSDFHUV LQ IURQW RI EDWWHULHV EDWWHULHV VKRXOG QRZ EH ORFNHG LQWR SRVLWLRQ I EXUQLVKHU VLWV XSULJKW HDVLO WKHQ WKH EDWWHULHV QHHG WR EH PRYHG EDFN 5HPRYH VRPH EDWWHU VSDFHU V IURP UHDU RI EDWWHULHV 6OLGH EDWWHULHV EDFN 5HSODFH UHPDLQLQJ VSDFHUV LQ IURQW RI EDWWHULHV EDWWHULHV VKRXOG QRZ EH ORFNHG LQWR SRVLWLRQ...

Page 16: ...21 2 6 5 6 5 180 5 2 7 21 1 6 33 1 2 7 5 3 0 17 9 6 5 180 5 9 1 1 6 59 17 5 25 3 576 25 6 59 7 6 7 6 6 21 2 7 6 7 2 2 76 5 3 7 6 33 1 2 7 7 7 3529 00 5 5 9 7 BETCO CORP 6 22 07 Page 16 XT3 BATTERY BURNISHER ...

Page 17: ...ILJ 8VLQJ D µ VRFNHW ZLWK DQ H WHQVLRQ IXOO WLJKWHQ WHQVLRQHU IURP WKH XQGHUVLGH RI GHFN DQG EDFN RII WR GHJUHHV 7KLV ZLOO EH DERXW LQFKHV DW WKH HQG RI WKH VRFNHW KDQGOH 1RWH 7KLV LV DERXW RQH PDUN RQ WKH WHQVLRQHU 7KHUH DUH ILYH PDUNV RQ WKH VLGH RI WKH WHQVLRQHU ZKLFK DUH GLIILFXOW WR VHH ZLWK WKH WHQVLRQHU LQ SODFH DFK PDUN LV HTXDO WR DERXW GHJUHHV 7KLV OHDYHV WKH WHQVLRQHU DW DERXW GHJUHHV R...

Page 18: ...ough Firmly mate the quick coupler When the connection is made the redballs in the Flow Indicator will start rotating indicating water is flowing into the battery cells x After the Flow Indicator balls stop rotating immediately disconnect by x pushing the CPC button in and pulling the male Quick Coupler out x Put the dust cover back on the battery s male Quick Coupler x Store hose out of traffic a...

Page 19: ...SYSTEM INSTRUCTIONS FOR 6 VOLT WET CELL BATTERIES PLEASE REFER TO SEPARATE PRO FILL ON BOARD WATERING SYSTEM MANUAL FOR DETAILED INFORMATION PURGING INSTRUCTIONS BETCO CORP 6 22 07 Page 19 XT3 BATTERY BURNISHER ...

Page 20: ... 7 29 5 1 1 BETCO CORP 6 22 07 Page 20 XT3 BATTERY BURNISHER ...

Page 21: ...3 57 2 7 58 5 5 3 57 2 5 9 7 2 635 1 6 5 3 06 6 5 7 225 5 5 66 1 0 17 1 0 17 6 9 25 1 5 80 180 6 7 6 7 6 872 1 5 187 1 6 5 3 06 66 635 1 1 5 7851 1 0 1 7 3 78 1 1 6 7 6 872 7 6 5 2 6 5 7 6 2 7 7 6 187 6 1 7 29 5 1 1 BETCO CORP 6 22 07 Page 21 XT3 BATTERY BURNISHER ...

Page 22: ... 7 5 0 1 6 BETCO CORP 6 22 07 Page 22 XT3 BATTERY BURNISHER ...

Page 23: ... 5 9 7 00 5 5 9 7 8 02817 25 7 2 7 6 5 7 6 187 1 2 7 5 5 25 5 3 6 5 3 06 75 0 62 7 227 1 72 6 02817 25 7 5 1 6 5 1 25 2 7 187 1 2 86 1 2 867 5 7 7 86 1 2 7 187 1 6 5 7 67 5 7 5 1 67 1 66 67 7 62 7 227 187 1 2 3 7 2 29 5 5 9 7 3 7 6 BETCO CORP 6 22 07 Page 23 XT3 BATTERY BURNISHER ...

Page 24: ... 7 02725 38 6 1 7 7 6 BETCO CORP 6 22 07 Page 24 XT3 BATTERY BURNISHER ...

Page 25: ...5 1 1 6 7 66 0 6 0 25 5217 1 5 1 286 1 2 7 6 5 2 6 5 7 6 38 2 47 67 38 86 1 00 6 7 47 67 672 PP PP PP 2 7 7 7 16 21 5 60 25 7 7 2 7 6 5 2 6 5 7 6 02725 9 586 66 2 7 672 38 47 7 02725 38 6 1 7 BETCO CORP 6 22 07 Page 25 XT3 BATTERY BURNISHER ...

Page 26: ... 7 2 3 5 9 5 66 0 203 7 66 0 3 7 0 12 3 57 12 47 6 5 37 21 2 6 7 72 3 5 9 5 283 1 17 5 2 20 6 6 6 7 2 17 5 2 20 6 6 6 7 2 2 7 6 5 2 187 1 2 5 9 7 3 BETCO CORP 6 22 07 Page 26 XT3 BATTERY BURNISHER ...

Page 27: ... 5 1 51 66 21752 5 72 02725 1 75 3 576 7 75 BETCO CORP 6 22 07 Page 27 XT3 BATTERY BURNISHER ...

Page 28: ... 0 7 5 7 63 5 78 3 29 02725 21752 5 7 6 1 5 8 7 5 5 03 5 5 21 2 5 63 7 25 6 5 77 5 5 7 50 1 3527 725 675 7 7 50 1 3527 725 675 7 5 63 5 77 5 1 77 5 75 3 67 77 5 6 77 5 92 7 03 285 6 0 3 67 7 77 5 75 67 7 5 1 6 67 0 25 1 67 92 7 77 5 5 77 5 5 77 5 5 77 5 5 5 77 5 5 5 77 5 5 7 2 1 6 5 77 5 5 77 5 5 5 77 5 5 1 5 77 5 5 5 1 5 77 5 5 5 1 51 66 25 7 7 75 BETCO CORP 6 22 07 Page 28 XT3 BATTERY BURNISHER ...

Page 29: ... 7 75 BETCO CORP 6 22 07 Page 29 XT3 BATTERY BURNISHER ...

Page 30: ...7 5 5 7 50 1 3527 725 675 7 7 50 1 3527 725 675 7 5 77 5 92 7 03 285 7 5 1 6 67 0 25 1 67 92 7 77 5 5 77 5 5 77 5 5 77 5 5 7 77 5 211 7 216 5 75 0 1 3527 7256 5 21 326 7 9 7 50 1 6 7 50 1 3527 7256 5 21 1 7 9 7 50 1 6 BETCO CORP 6 22 07 Page 30 XT3 BATTERY BURNISHER ...

Page 31: ... 7 7 5 1 7 67 1 5 77 5 6 352 7 5 1 6 67 0 3 57 BETCO CORP 6 22 07 Page 31 XT3 BATTERY BURNISHER ...

Page 32: ... 75 287 6 7 6 7 6 7 03 5 5 2 52 5 6 7 62 12 5 5 02725 7 92 7 0 77 5 1 7 92 7 67 1 5 77 5 1 02725 21752 5 5 1 51 66 1 8 6 21752 5 1 86 2 5 5 8 7 5 5 86 BETCO CORP 6 22 07 Page 32 XT3 BATTERY BURNISHER ...

Page 33: ...R MOTOR CONTROL BDI CHARGER c LED AC K KEY K KEY SWITCH R ROCKER SWITCH S SAFETY RUN SWITCH CB CIRCUIT BREAKER F FUSE R S ALSO SEE OTHER PAGES FOR ELECTRICAL AND BATTERY VIEW ELECTRICAL LAYOUT WIRING HARNESS BATTERY DISCHARGE AND HOUR METER INFORMATION CB F BETCO CORP 6 22 07 Page 33 XT3 BATTERY BURNISHER ...

Page 34: ...01 2080 TO METER F FEMALE INSULATED TERMINAL M MALE INSULATED TERMINAL BC INSULATED BUTT CONNECTOR RED 5 SOLENOID COIL SIDE A RED 6 SOLENOID COIL SIDE B YELLOW 7 TO SAFETY RUN SWITCH BLUE 8 TO KEY SWITCH GREEN 9 TO LAMP POS GREEN 10 TO LAMP NEG BROWN 11 TO CHARGER INHIBIT BROWN 12 TO ROCKER SWITCH BLACK 13 CONTROLLER NEG 5 6 7 8 9 11 12 7 10 F 13 B C B C BETCO CORP 6 22 07 Page 34 XT3 BATTERY BURN...

Page 35: ...ure that batteries get a full charge after each use b Replace batteries Best to replace as a set c Balance machine See Balancing Instructions page d See BDI instruction page on how to set to a value of 4 for optimal run time and battery life Machine vibrates a Pad not centered b Pad is torn or worn excessively a Remove pad and re center the pad b Replace pad Noise coming from underside of deck Bel...

Page 36: ...All other components except wear items are warranted by Betco Corporation for a period of 3 years W We ea ar r i it te em ms s e ex xe em mp pt t f fr ro om m w wa ar rr ra an nt ty y c co on ns si id de er ra at ti io on n i in nc cl lu ud de e b bu ut t m ma ay y n no ot t b be e l li im mi it te ed d t to o p po ow we er r c co or rd ds s t tr ra an ns sp po or rt t w wh he ee el ls s v va ac c...

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