background image

16

17

KAWASAKI ENGINE ASSEMBLY

E88465

E88478

E88325

E10545

E88464

E88481

E11321

E88475

E10549

E12405

E81087

E81066

E88466

E88474

EP50203

E10895

E11819

E88479

E88477

E10248

E88480

E12360

  E10242 - Emission Kit (E10248

& E10249)

  E10245 - Bung Plug M18 x 1.5mm

  E10337 - Valve Oil Seal

  E10544 - Decal, Clutch

  E12525 - Drive Shaft Oil Seal

  E85461 - Oil Drain Hose ASM

  E88326 - Spark Plug

  E88327 - Ignition Coil ASM

  E88328 - Air Intake Manifold

  E88468 - Head Gasket

  E88469 - Cylinder 1 Head ASM

  E88470 - Cylinder 2 Head ASM

  E88471 - Valve Cover Gasket

  E88472 - Intake Valve

  E88473 - Exhaust Valve

  E88476 - Dipstick Tube O-Ring

  E88511 - Voltage Regulator

EP50270 - LP Ready Kawasaki

Engine ASM

With Emission Kit

(E10242)

EP50271 - LP Ready Kawasaki

Engine ASM

E88501

E88503

E88502

E88482

Engine RPM

Idle = 1700 - 1780

Full Throttle = 2800

E88484

E88504

E88121

E88483

E10116

E10135

E11418

E10137

E88328

E10249

E88859

E88510

E89753

E89754

E89755

E11353

E89618

PART 

NUMBER

Description

QTY.

E10116

Screw, 7/16"-14 x 1.250 Hex Head, Grade 5, Zinc

1

E10135

Washer, 3/8" USS, Zinc

1

E10137

Clamp, Tube 1/2" (COV-0909)

1

E10242

Emissions Kit (E10248, E10249)

1

E10245

Bung Plug M18 x 1.5mm

1

E10248

O2 Sensor Electrical Control Box

1

E10249

O2 Sensor

1

E10337

Valve Oil Seal

4

E10544

Decal, Clutch

1

E10549

Decal, Caution Oil Pressure Switch

1

E10895

Gasket, Carburetor to Air-Fuel Hub

2

E11321

Screw #10 x 5/8" Sheet Metal, Pan Head, Phillips, Black

2

E11353

TUBE CLAMP 3/4'' (COV-1309)

1

E11418

Nut, 7/16"-14, Nylon Lock, Grade 5, Zinc

1

E11819

Stud, 8mm x 18mm L

4

E12360

Cooling Air Intake Filter

1

E12405

Oil Pressure Switch

1

E12426

CO Detector Badge

1

E12525

Drive Shaft Oil Seal

1

E81066

Washer, 3/8" Split Lock, Zinc

4

E81087

Screw, 3/8"-16 x 1.500 Hex Head, Grade 5, Zinc

4

E85461

Oil Drain Hose Accessory

1

E88121

Decal, Emissions Warning Light

1

E88325

Air Intake Filter Paper

1

E88326

Spark Plug

2

E88327

Ignition Coil ASM

2

E88328

Air/Fuel Intake Manifold

1

E88464

O-Ring 12.5mm ID x 3.4mm T

2

E88465

Air Filter Thumb Nut

2

E88466

12V Starter

1

E88468

Head Gasket

2

E88469

Cylinder 1 Head ASM

1

E88470

Cylinder 2 Head ASM

1

E88471

Valve Cover Gasket

2

E88472

Intake Valve

2

E88473

Exhaust Valve

2

E88474

Oil Dipstick

1

E88475

Oil Filter

1

E88476

O-Ring

1

E88477

Stud, 6mm x 95mm L

2

E88478

Air Intake Filter Foam

1

E88479

Muffler Gasket

2

E88480

Cooling Air Intake Guard

1

E88481

Decal, Emissions

1

E88482

Decal, Air Filter Cover

1

E88483

Muffler, Catalytic, & Manifold Kawasaki FS481V

1

E88484

Air Filter Cover

1

E88501

Carburetor Intake Neck

1

E88502

Air Intake Elbow

1

E88503

Air Intake Elbow to Neck Clamp

1

E88504

Air Intake Elbow to Filter Clamp

1

E88510

1/2'' ID BRAIDED GASOLINE FUEL HOSE

1

E88511

Voltage Regulator

1

E88859

Rivet, Push, Cooling Air Intake Guard, FS481V ASM

3

EP89618

Oil Fill Tube

1

E89753

1/2'' OETIKER CLAMP

1

E89754

3/8-18 STREET ELBOW

1

E89755

Oil Drain Valve 0.375 MNPT To Barb 0.5

1

EP50270

LP Ready Kawasaki Engine Assembly With Emission Kit (E10242)

1

EP50271

LP Ready Kawasaki Engine Assembly

1

EP50203

Carburetor, LP Gas FS481V

1

Summary of Contents for E12800

Page 1: ... XR SERIES 21 27 Propane Burnishers Operator and Parts Manual 400 Van Camp Bowling Green Ohio 43402 Customer Service 888 GO BETCO Fax 800 445 5056 Technical Service 877 856 5954 www betco com Optional Emissions Kit Available ...

Page 2: ...rbon Monoxide Detector Passive Effective for 30 days after package has been opened Write the date opened on the detector Mount with self adhesive strip on the machine handle Train machine operator to check detector regularly If the orange disk changes to gray or black your Carbon Monoxide Levels are at a Dangerous Level If the orange disk changes to gray or black you must turn your buffer off imme...

Page 3: ...nter Install fuel cylinder in a well ventilated place Be aware of possible leaks of propane gas if odor is present If the machine is stored inside a building remove the fuel cylinder and store properly outside Secure fuel cylinders when being transported If tank is left attached to the machine then valve should be OFF Never store fuel cylinders in a vehicle building or area where they may exposed ...

Page 4: ...ing is difficult you can place throttle in the fast position 6 Turn the ignition start switch to the start position and hold it there until the engine starts Do not crank for more than 20 seconds at a time and wait at least one minute between tries when cranking See troubleshooting guide if the engine does not start after several tries 7 After engine starts set throttle to a slow operating speed u...

Page 5: ... end wrench as shown to hold pad drive shaft while spinning the pad driver When screwing on the pad driver spin pad driver in opposite direction of arrow Snug pad driver without wrench When the machine is started the contact between the floor and the pad will tighten the pad driver completely PAD CHANGE METHODS Caution Muffler May Be Hot PAD DRIVER REMOVAL MAJOR ASSEMBLIES UPPER HANDLE ASM PROPANE...

Page 6: ...FKDVH DVVHPEOHG 3 57 180 5 HVFULSWLRQ 47 1XW 1 ORQ RFN UDGH LQF 1XW 1 ORQ RFN UDGH LQF DVKHU 6 LQF 6FUHZ 6KRXOGHU 6RFNHW HDG DQG ULS DVKHU 1 ORQ 2 DZDVDNL 7KURWWOH DEOH 6FUHZ H HDG LQF 6SDFHU 2 RQJ ODFN 1 ORQ 3LQ HWHQW ZLWK 5LQJ DQGOH DU HOGPHQW ...

Page 7: ...53 E81062 E86119 E11146 E10120 E11702 E89824 E86125 E10457 4 E81089 E86120 E10457 13 E89825 E10141 E89822 E89823 E89826 E81072 E81062 E89827 E88550 PROPANE TANK NOT SHOWN Note Not available for purchase assembled E88550 Propane Tank Steel 20 OPD 1 ...

Page 8: ...H 0RGHO LWK PLVVLRQV Q LQH XHO 6KXW 2II 9DOYH 0RGHO 6FUHZ H HDG UDGH LQF XHO 5HJXODWRU 0RGHO 3URSDQH 7DQN RXSOLQJ 6FUHZ 6KHHW 0HWDO 3DQ HDG 3KLOOLSV ODFN 7XEH ODPS 29 3URSDQH 7DQN RVH 0137 0 LWWLQJ RVH DUE 0137 DUE UDVV UDLGHG DVROLQH XHO RVH RVH 9DFXXP LWWLQJ 7KUHDG 2 DOO UDVV 3 57 180 5 HVFULSWLRQ 47 LUH ODPS 5RPH RQQHFWRU LUH H HG JQLWLRQ 6ZLWFK HFDO 2 21 67 57 JQLWLRQ 6ZLWFK H H 6ZLWFK R 6FUHZ...

Page 9: ...LAMP 3 4 COV 1309 1 E11418 Nut 7 16 14 Nylon Lock Grade 5 Zinc 1 E11819 Stud 8mm x 18mm L 4 E12360 Cooling Air Intake Filter 1 E12405 Oil Pressure Switch 1 E12426 CO Detector Badge 1 E12525 Drive Shaft Oil Seal 1 E81066 Washer 3 8 Split Lock Zinc 4 E81087 Screw 3 8 16 x 1 500 Hex Head Grade 5 Zinc 4 E85461 Oil Drain Hose Accessory 1 E88121 Decal Emissions Warning Light 1 E88325 Air Intake Filter P...

Page 10: ... 1 4 20 x 1 00 LG 2 E10141 NYLOC HEX JAM NUT 0 3125 18 ZINC 2 E10902 HEX HEAD BOLT 5 16 18 x 2 1 2 LG ZINC 2 E11772 SOLENIOD 12 VDC 1 E12689 WHEEL 6 INCH DIA E12983 DECAL 2 E11840 DECK 27 INCH BURNISHER 1 1 E81067 LOCK WASHER 5 16 4 E81088 NYLOC JAM NUT 1 2 13 1 E81089 HEX HEAD BOLT 5 16 18 x 3 4 LG 4 2 1 2 1 E83520 NYLOC HEX NUT 1 4 20 E86118 3 INCH SWIVEL CASTER 1 2 13 x 1 00 LG STUD E86225 WHEE...

Page 11: ... 1 2 LG ZINC 2 E11772 SOLENIOD 12 VDC 1 E12689 WHEEL 6 INCH DIA 2 E81064 HEX BOLT1 4 20 x 0 75 LG ZINC 3 E81067 LOCK WASHER 5 16 4 E81078 LOCK WASHER 0 250 10 E81088 NYLOC JAM NUT 1 2 13 1 E81089 HEX HEAD BOLT 5 16 18 x 3 4 LG 4 E81713 FLAT WASHER 1 4 8 E83520 NYLOC HEX NUT 1 4 20 4 E86118 3 INCH SWIVEL CASTER 1 2 13 x 1 00 LG STUD 1 E86225 WHEEL BRACKET 3 INCH 2 E87985 FILTER BAG HOLDER WELDMENT ...

Page 12: ...nc 4 E10135 Washer 3 8 USS Zinc 1 E12978 Belt BX39 V Belt 1 E12979 Belt BX47 V Belt 1 E12981 Pulley BK60QT 5 75 OD 1 E10459 Belt Tensioner 1 E10725 Screw 1 4 20 x 1 500 Hex Head Grade 5 Zinc 3 E11135 Washer 3 4 SAE Zinc 1 E11289 Key 1 4 x 1 4 x 1 500 1 E12400 Bushing QT 25mm Taper Lock 1 E12401 Pulley BK75H 7 50 OD 1 E12447 Washer 7 16 SAE Zinc 4 E12459 Key 8mm x 7mm x 30mm 1 E12546 Engine Pulley ...

Page 13: ...ad PART NUMBER Description QTY E10112 Screw 5 16 18 x 1 250 Hex Head Grade 5 Zinc 6 E10250 21 Pad Driver 1 E10252 27 Pad Driver 1 E10586 3 4 Pad Driver Shaft Coupling 1 E10850 Rivet 3 16 OD x 15 16 L with 3 8 Head 3 E12444 Washer 5 16 SAE Zinc 6 E12517 Pad Lock Center Lok II RH Set Black 2 E81063 Nut 5 16 18 Nylon Lock Grade 5 Zinc 6 E81067 Washer 5 16 Split Lock Zinc 6 EP50028 Pad Drive Assembly ...

Page 14: ...nstalling E11501 should tighten onto the lip of the clutch E86229 should be just inside the lip of the drive shaft hole Engine Idle RPM 1700 1780 Note Not available for purchase assembled PART NUMBER Description QTY E10117 Washer 7 16 Split Lock Zinc 1 E10598 Screw 7 16 20 x 1 750 Hex Head Grade 5 Zinc 1 E11289 Key 1 4 x 1 4 x 1 500 1 E11501 Washer 7 16 USS Zinc 1 E89768 Clutch Centrifugal 1750 RP...

Page 15: ...RNESS E89585 E89585 Wiring Harness ELECTRICAL SCHEMATIC emissions 12V BATTERY OIL PRESSURE SWITCH KEY SWITCH 1N5402 M STARTER RUN TIME METER V Vout C GND C VOLTAGE REGULATOR LPG SOLENOID VALVE S STARTER SOLENOID RED 14 GA B E10449 A ORANGE 14 GA E12405 RED 14 GA GREEN 14 GA YELLOW 14 GA BLACK 14 GA BLACK 14 GA E10246 RED 14 GA YELLOW 14 GA RED 14 GA E86119 BLACK 14 GA E11772 E12380 D R G E S A C A...

Page 16: ...read IMPORTANT below Propane tank empty Fill propane tank Engine problem Refer to engine owner s manual and read IMPORTANT below Hard to start Throttle lever in slow position Push throttle lever to fast position Propane tank shut off valve not fully open Open propane tank shut off valve completely Some type of engine problem Refer to engine owner s manual and read IMPORTANT below Engine stops sudd...

Page 17: ...d or replaced by Betco Corporation according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period EMISSION CONTROL WARRANTY STATEMENT 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the war ranty period stated above Any such part repaired or replaced under w...

Page 18: ... for a period of 2 years against manufacturer defects All other components except wear items are warranted by Betco for a period of 3 years Wear Items exempt from Warranty consideration include but may not be limited to power cords transport wheels vacuum bags belts squeegee blades pad drivers clutch plates handle grips filters screens throttle cables brushes and carbon brushes Subject to the cond...

Reviews: