Betamotor MINICROSS R150 4T Service Manual Download Page 52

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SECTION 5: WHAT TO DO IN AN EMERGENCY

PROBLEM

CAUSE

REMEDY

Brakes or throttle are jammed,
or do not go back into place
after being used and released.

Steel cables are blocked.

Rotation points of levers or
throttle are dirty or damaged.

Clean or replace the cables.

Clean the rotation points or
replace the damaged parts.

Summary of Contents for MINICROSS R150 4T

Page 1: ...ltvej 8 10 H ruphav 6470 Sydals Telefon 45 73 15 11 00 Fax 45 73 15 11 01 info scanmi dk www scanmi dk CVR 27 73 31 07 www betamotor dk Juli 2011 Manualen er skre vet til den tidligere R125 4T Minicro...

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Page 3: ...2 INFORMATIONS ATTENTION After the first training hour check all the tightenings and in particular manner Footboard supports Shock absorber cover Wheel rims Shock absorber Engine bolts and nuts Crown...

Page 4: ...cle was designed for a driver with a weight not higher than 75 kg The vehicle if used in a non correct way without paying attention to the I manual s indication can cause you serious hurts permanent a...

Page 5: ...4 INFORMATIONS BETAMOTOR S p A reserves the right to change the data and features described in this manual and to modify its products at any time...

Page 6: ...7 Startup 28 SECTION 3 MAINTENANCE AND CHECKS Maintenance description 30 Maintenance and checking to perform 31 Gearbox oil 32 Brake pump oil 33 Air filter 34 Spark plug 35 Brakes 36 Checks after clea...

Page 7: ...o the vehicle and to the guarantee being null SAFEGUARDING THE ENVIRONMENT Behaviour to be adopted in order not to damage nature PROTECTION DEVICES Use the protection devices shown BE INFORMED Importa...

Page 8: ...es let an adult inspecttheyarecleanandsuitableto beusedwhendrivingthemeans This Minicross has been designed to carry a maximum weight of 75 Kg Itisforbiddentocarry passengers Always keep your motorcyc...

Page 9: ...ny case call for an adult to repair it When you start make sure that no people are nearby and that the children that are present are kept at the right distance and under the control of an adult Always...

Page 10: ...s be comfortably laid on the special pedal cranks On dirt roads or on the wet don t brake completely and in any case use both brakes in order to spread the braking action on two wheells Never lock the...

Page 11: ...not drive by holding in your hand or mouth any kind o object Do not take the mobile phone or other electronic tools Passengers or small things HOW TO PARK THE MINICROSS After having used the Minicross...

Page 12: ...er grounds of which you do not know the features Drive under drunk condition or howeverundertheeffectofdrugs or medicines that may reduce the reaction speed change the state of conscience the capabili...

Page 13: ...and suit with leather reinforcement patches and the protection devices glasses helmet motor biker leather gloves If you can easily action the brake levers and the gas throttle and you have well under...

Page 14: ...13 SECTION 1 GENERAL INFORMATION INDEX MAIN PARTS VEHICLE IDENTIFICATION DATA PLATES ON THE VEHICLE HAND DRIVE CONTROLS TECHNICAL SPECIFICATIONS ELECTRICAL DIAGRAM...

Page 15: ...N MAIN PARTS 1 Gasoline tank plug 2 Air filter 3 Stand 4 Fuel tap 5 Fuel tank 6 Kick starter 7 Silencer 8 Rear brake pedal 9 Fork 10 Saddle 11 Rear mudguard 12 Front mudguard 13 Big fork 14 Muffler 6...

Page 16: ...ATION VEHICLE IDENTIFICATION DATA Frame identification The identification data A are stamped on the steering tube r h side Motor identification Motor identification data B are stamped on the rear part...

Page 17: ...loves 3 Obligation to use the helmet 4 Obligation to use motor biker shoes 5 Obligation to use motor biker glasses 6 Obligation to use the motor biker suit 7 Danger of organs in movement 8 Danger of f...

Page 18: ...17 SECTION 1 GENERAL INFORMATION HAND DRIVE CONTROLS 1 Front brake lever 2 Gas throttle 3 Clutch lever 4 Engine stop push button 5 Rear brake pedal 1 2 3 4 5...

Page 19: ...hydraulic fork with 35 mm reverse rods Rear Suspension hydraulic single shock absorber adjustable spring Rims front 14 x 60 100 aluminum rear 12 x 2 75 aluminum Brakes disk type with hydraulic control...

Page 20: ...19 SECTION 1 GENERAL INFORMATION ELECTRICAL DIAGRAM Legend 1 Generator 2 High Voltage coil 3 Spark plug 4 Engine stop push button Ma Brown N Black...

Page 21: ...1 SECTION 2 OPERATION AND USE INDEX CHECKS AND MAINTENANCE BEFORE AND AFTER USE REFUELING AND MANAGEMENT OF THE FUEL HOW TO STOCK AND MANAGE FUEL RECOMMENDED LUBRICANTS AND LIQUIDS BREAKING IN STARTUP...

Page 22: ...r use Just a few minutes given to these procedures will save you time and money and will make riding much safer Proceed as follows Check pressure general condition and thickness of tread On cold days...

Page 23: ...23 SECTION 2 OPERATION AND USE HOW TO FUEL UP INTO THE MINICROSS Remove cap A The fuel tank will hold approxi mately 2 liters 0 300 liters of which is reserve Only refuel with fuel unleaded petrol A...

Page 24: ...ices against fire Do not smoke or light free flames during the emptying operation Make children go far away gasoline and its vapors contain aromatichydrocarbonsthatmay cause serious illnesses Thevehic...

Page 25: ...use glass containers Keep the fuel far from any heat source Keep the containers far from the sunshine Keep the containers in places closed and aired and equipped with tested extinguishers or with suit...

Page 26: ...ODUCT TECHNICAL SPECIFICATION TRANSMISSION OIL SAE 10W 50 GREASE FOR JOINTS AND RODS BARDAHL MPG2 RECOMMENDED LUBRICANTS AND LIQUIDS For better operation and longer vehicle life we advise you to use t...

Page 27: ...uelings During this time Avoid travel at high speeds Change speed often so that the parts will break in uniformly and in a shorter time Avoid turning the throttle more than 3 4 of the way Warning Chan...

Page 28: ...at the gears are in neutral Depress the kick starter with a sharp movement of the foot and slightly turn the gas control Always close the fuel tank valve when the engine is off Note When the engine is...

Page 29: ...HECKS INDEX MAINTENANCE DESCRIPTION MAINTENANCE AND CHECKING TO PERFORM GEARBOX OIL AIR FILTER SPARK PLUG BRAKES CHECKS AFTER CLEANING MAINTENANCE SCHEDULE HOW TO TRANSPORT THE VEHICLE HOW TO DISPOSE...

Page 30: ...must be carried out with the Minicross on its serv ice stand and WITH THE ENGINE SWITCHED OFF In case o breakage and or lost of the stand do not replace it with means of fortune ask for the original p...

Page 31: ...ss are at their seat and well fixed Warning if you have fallen first of all check if YOUR HEALTH and afterwards the Minicross In case of fall always tell an adult what has happened Remember that also...

Page 32: ...the cap on Pull out the dipstick again and check that the oil lever is between the MAX and MIN mark If the oil level is below the MIN mark pour in fresh oil througt the filter hole until the lever re...

Page 33: ...tore the oil level top up by unscrewing the two screws E lift ing cap F and adding oil Oil change Always renew the oil white the engine is hot taking care not to touch the engine and the oil Place a c...

Page 34: ...oceed as follow Remove filter Wash the filter with petrol Dry the filter Wet the filter with filter oil removing any excess oil so that there is no dripping Reassemble the saddle following the disasse...

Page 35: ...distance should be from 0 5 to 0 6 mm If it is not it may be corrected by bending the earth electrode Check as well that there are no cracks in the insulation or corroded electrodes If so replace imme...

Page 36: ...rake for wear simply observe the caliper from the front where it is possible to see the ends of the two pads These pads should have at least a 2 mm layer of lining If this layer is thinner than 2 mm r...

Page 37: ...ase of disassembly assembly of the ignition system check the tightening torque of the fixing screws Lubricate the articulated joints A on the rear suspension Carefully clean and dry the chain gear pin...

Page 38: ...38 SECTION 3 MAINTENANCE AND CHECKS MAINTENANCE SCHEDULE...

Page 39: ...ent may pollute the ground When you have to get rid of some parts of the Minicross in case this cannot be repaired you must take it to the special waste disposal centers For the means disposal or some...

Page 40: ...d gloves that may avoid scratchesonthehands stiffening tiredness and that protect them in case of fall or of means upsetting Only after having worn suitable footwear better if boots over the ankle or...

Page 41: ...TMENTS INDEX ADJUSTMENT OF BRAKES ADJUSTMENT OF CLUTCH ADJUSTMENT OF IDLING SPEED ADJUSTMENT OF GAS CLEARANCE ADJUSTMENT FORK CHECK AND ADJUSTMENT OF STEERING GEAR TIGHTENING THE CHAIN ADJUSTMENT OF R...

Page 42: ...MENT OF BRAKES Front brake The front brake is disk type with hydraulic control and therefore requires no adjustment Rear brake The rear brake is disk type with hydraulic control Adjust the pedal heigh...

Page 43: ...adjustment lift rubber dust cover C and tum adjuster B The lever must have 5 mm of idle stroke ADJUSTMENT OF GAS CLEARANCE Whenever the accelerator shows unloaded travel exceeding 3 mm measured from...

Page 44: ...electric revolution counter to the spark plug wire Then use a screwdriver on register screw A to calibrate the minimum Given the condition of motor on the Minicross must however be laid on the stand i...

Page 45: ...forks that can be adjusted in both spring preload and rebound return The adjustment is performed by means of specially designed external adjusters Adjuster A is used to alter tha spring preload Adjust...

Page 46: ...crew A two for side remove handlebar paying particular attention to supports B unscrew the screw C remove the rubber protection D and loosen the nut E take up the play by means of ring nut F For reass...

Page 47: ...ated and clean of deposited dirt Check the chain tightener roller position as shown in the figure If the roller position is not correct tighten the chain as follows Loosen nut A Loosen nut B Act on th...

Page 48: ...SHOCK ABSORBER Adjustment of spring load For increase the spring resistence turning nut A clockwise For decreases the spring resistence turning nut A anticlockwise In the event of any malfunction con...

Page 49: ...49 SECTION 5 WHAT TO DO IN AN EMERGENCY INDEX TROUBLESHOOTING...

Page 50: ...ly open continue trying to start engine for a few moments If engine still doesn t start remove the spark plug and dry it off Restore correct distance Clean or replace PROBLEM CAUSE REMEDY The engine d...

Page 51: ...one of our Authorized Dealers Consult one of our Authorized Dealers Consult one of our Authorized Dealers Ignition too early Carbon deposits inside cylinder or on spark plug Silencer partially obstru...

Page 52: ...DY Brakes or throttle are jammed or do not go back into place after being used and released Steel cables are blocked Rotation points of levers or throttle are dirty or damaged Clean or replace the cab...

Page 53: ...ption 6 Ecologic drive 12 Electrical diagram 19 Gearbox oil 32 Hand drive controls 17 How to dispose the vehicle 39 How to fuel up into the Minicross 23 How to stock and manage fuel 25 How to transpor...

Page 54: ...Edition March 2007 Lem Motor s r l...

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