Beta MINITRIAL LC Owner'S Manual Download Page 7

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GENERAL IN

fORMA

TION

ChApTER 1 GENERAL INfORMATION

CONTENTS

Vehicle identification data ....................................................................... 8

Frame identification ........................................................................... 8

Engine identification .......................................................................... 8

Familiarizing with the vehicle................................................................... 9

Main parts ........................................................................................ 9

Identification plate ................................................................................ 11

Specifications ...................................................................................... 12

Weights.......................................................................................... 12

Vehicle dimensions .......................................................................... 12

Tyres .............................................................................................. 12

Capacities ...................................................................................... 12

Front suspension .............................................................................. 12

Rear suspension .............................................................................. 12

Front brake ..................................................................................... 12

Rear brake ..................................................................................... 12

Engine ........................................................................................... 13

Carburettor ..................................................................................... 13

Gear box ....................................................................................... 13

Electrical system ................................................................................... 14

Electrical diagram ........................................................................... 14

Legend electrical diagram ................................................................ 15

Recommended lubricants and liquids ...................................................... 16

Summary of Contents for MINITRIAL LC

Page 1: ...u need to properly operate and maintain your motorcycle The data specifications and images shown in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any mo ment and without notice Code 010440020 000 ...

Page 2: ...Operation 17 Main parts 18 Checks before and after use 22 Breaking in 22 Fuelling 23 Starting the engine 24 Engine shut down 24 Chapter 3 Adjustments 25 Brakes 26 Adjustment of gas clearance 26 Handlebar 27 Shock absorber 27 Chapter 4 CHECKS AND MAINTENANCE 29 Engine oil 30 Liquid coolant 32 Air filter 33 Spark plug 34 Front brake 35 Rear brake 38 Check and adjusting of steering play 41 Front whee...

Page 3: ...CONTENTS 3 GB Scheduled maintenance vehicle 47 CHAPTER 5 Decommissioning at end of life 49 Decommissioning at end of life 50 CHAPTER 6 Compliance with EU directives 51 Compliance with EU directives 52 ...

Page 4: ... adult This vehicle does not have a speed limiter and therefore must not be used by begin ners The vehicle has no horn The vehicle is not designed to carry a passenger Put on the suitable protections Helmet boots and gloves are fundamental protection elements to be able to use this vehicle in a secure way It is also advisable to use kneepads shinpads and other protections for the back Do not manip...

Page 5: ...up automatically FLAMMABLE LIQUID HAZARD Read the use and maintenance manual carefully MANDATORY TO WEAR PROTECTIVE CLOTHING Use of the vehicle is subject to wearing specific protective clothing and safety footwear FORBIDDEN TO RIDE ON PUBLIC ROAD FORBIDDEN TO CARRY A PASSENGER MINIMUM AGE ADMITTED TO USE THE VEHICLE CONSTANT SUPERVISION BY AN ADULT PROTECTIVE GLOVES MANDATORY To perform the opera...

Page 6: ... excluded from the warranty 2 5 Depending on how the vehicle is used consumable parts such as transmis sion chain pinion crown tyres and brake pads could have a shorter life time than the validity of the warranty Betamotor reserves the right to verify whether the defect results from normal wear or anomalous use 2 6 Vehicles which have been used or maintained in a different way to that established ...

Page 7: ...rizing with the vehicle 9 Main parts 9 Identification plate 11 Specifications 12 Weights 12 Vehicle dimensions 12 Tyres 12 Capacities 12 Front suspension 12 Rear suspension 12 Front brake 12 Rear brake 12 Engine 13 Carburettor 13 Gear box 13 Electrical system 14 Electrical diagram 14 Legend electrical diagram 15 Recommended lubricants and liquids 16 ...

Page 8: ...N 8 GB Vehicle identification data Frame identification Frame identification data A are stamped on the steering head tube Engine identification Engine identification data B are stamped in the area shown in the picture B A ...

Page 9: ...Silencer 4 Rear shock absorber 5 Side stand 6 Fork 7 Rider s footrests 8 Lower bumper 9 Engine 10 Front mudguard 11 Rear mudguard 12 Kick start 13 Rear brake lever 14 Front brake lever 15 Throttle 8 1 11 14 12 4 6 10 13 7 9 15 Familiarizing with the vehicle 3 5 7 2 ...

Page 10: ...CLOTHING FORBIDDEN TO RIDE ON PUBLIC ROAD CE PLATE FORBIDDEN TO CARRY A PASSENGER Do not fill the engine when hot or running IMPORTANT vehicle not suitable for beginners MINIMUM AGE ADMITTED TO USE THE VEHICLE FLAMMABLE LIQUID HAZARD THIS VEHICLE CAN ONLY BE USED UNDER MOVING PARTS HAZARD THE SUPERVISION OF AN ADULT ...

Page 11: ...ess of manufacturer Year of manifacture Operating cycle of the engine Harmonized standard reference CE Marking Maximum power output of the engine without speed limiter Weight in running order Vehicle identification number Identification plate ...

Page 12: ...res Dimensions Pressure Bar Front tyre Rear tyre Front tyre Rear tyre 2 50 16 2 75 14 0 5 0 8 0 5 0 8 Capacities fuel tank 2 liters coolant circuit 370 ml engine oil 150 ml Front suspension Wheel excursion mm 132 Right fork leg Left fork leg Oil type Rol LI22 Oil level ml 170 170 Rear suspension Length spring in its seat mm 115 Wheel excursion mm 120 Front brake Disk type with hydraulic control Ø ...

Page 13: ...ne 1 5 Carburettor Carburettor type Dell Orto PHBN Ø17 5mm Main jet 72 Slow jet 34 Start jet 55 Needle A7 Needle position from top 2 Air screw turns from all closed 4 3 4 Gear box Primary drive 15 58 Secondary drive 10 66 Automatic centrifugal clutch in oil bath Cooling system forced liquid circulation by pump Spark plug CHAMPION RN3C Noise 80 dB LWA Made in ITALY Country of origin ITALY ...

Page 14: ...1 GENERAL INFORMATION 14 GB Electrical system Electrical diagram Key to colours Bi White Ve Green Ma Brown Vi Purple Bl Blue Ne Black Gi Yellow Rs Red Ar Orange Az Sky blue Ro Pink Gr Grey ...

Page 15: ...RMATION 15 GB Legend electrical diagram 1 Stator 2 Pick Up 3 Rectifier FL408 4 Electrofan 5 Condenser 4700 μF 6 Thermal switch 7 ECU Electronic control unit 8 Frame earth 9 H T coil 10 SPARK PLUG 11 engine switch off ...

Page 16: ...t is essential that all renewals should be performed with the products listed in the table above PRODUCT TYPE SPECIFICATIONS OIL MIXTURE Liqui Moly racing Synth 2T GEAR AND CLUTCH OIL Liqui Moly racing 4t 20W40 BRAKE OIL Liqui Moly brake fluid DOT 4 FORK OIL ROL LI22 TIE ROD GREASE Liqui Moly Schmierfix LIQUID COOLANT Liqui Moly Coolant ready mix RAF12 PLUS ...

Page 17: ...TS Main parts 18 Fuel cock 18 Starter 18 Tear off stop device 19 Front brake lever and gas control 20 Brake pedal 20 Kick start 20 Side stand 21 Checks before and after use 22 Breaking in 22 Fuelling 23 Starting the engine 24 Engine shut down 24 ...

Page 18: ...r ON fuel supply enabled Fuel flows from the tank to the carburettor and the tank empties completely Turn the knob to switch from OFF to ON and vice versa Starter The starter lever is located on the carbu rettor To activate it pull the knob upwards and turn it anticlockwise Turn the knob clockwise to put it back at the rest position OFF ON ...

Page 19: ...r off stop device turns off the engine when the magnetic button is removed from its seat There are two possible conditions Button inserted the engine may start Button released the engine stops does not start For correct use wrap the strap around the wrist and adapt the width of the strap at the wrist with the slider Grip the handlebar ...

Page 20: ...ong and continuous use of the braking system Turning the knob 2 to the rear increases engine rotation speed turning it to the front reduces it Brake pedal Brake pedal is located in front of the right hand footrest The rear brake is operated by pressing down the pedal WARNING Do not touch the brake caliper and the disk after long and continuous use of the braking system Kick start The kick start pe...

Page 21: ...ehicle stands steadily WARNING Do not climb on the vehicle with the side stand lowered WARNING The kickstand has an auto matic closing device When the vehicle weight on the kickstand is reduced it closes automatically The stand is dimensioned to sustain the weight of the vehicle Overloading it could entail a potential hazardous condition ...

Page 22: ... page 44 Check the adjustment and the operation of all the cable controls Inspect the tightening of all the nuts and bolts Wash the motorcycle thoroughly after off road use page 45 Breaking in The breaking in period lasts 3 hours during which it is advisable to Avoid travelling at constant speed Avoid turning the throttle more than 3 4 of the way WARNING Change gearbox oil when the running in stag...

Page 23: ...hazard Fuel must not come into contact with the skin eyes and clothing Do not breathe in the fuel vapours If contact occurs with the eyes rinse immediately with plenty of water and seek medical advice If contact occurs with skin immedi ately clean contaminated areas with soap and water If fuel is swallowed contact a doctor immediately Change clothing that is contaminated with fuel WARNING Environm...

Page 24: ...f the foot ATTENTION Once the pedal has been depressed release it immediately This avoids jolts to the entire ignition group and to the foot COLD STARTING operate the starter page 18 start the vehicle wait a few seconds then move the starter back to its starting position Engine shut down To shut down the engine Remove the button from the tear off stop device page 19 NOTE With the engine off make s...

Page 25: ...3 ADJUSTMENTS 25 GB Chapter 3 Adjustments CONTENTS Brakes 26 Front brake 26 Adjustment of gas clearance 26 Handlebar 27 Shock absorber 27 Adjusting the spring preload 27 ...

Page 26: ...r cap 1 Rotate register 2 with respect to sheath 3 Push the rubber cap towards the carburettor when correct backlash is achieved 1 Brakes Front brake The front brake is disk type with hydraulic control The position of the lever is controlled through the use of register 1 Once the position of the lever has been changed register 2 must be changed to restore the initial correct clearance WARNING redu...

Page 27: ... spring preload To adjust the spring preload use the pro cedure described below Loosen counter ring 1 rotate ring 2 clock wise to increase the spring preload and consequently the shock absorber preload or anticlockwise to decrease it After obtaining the desired preload turn counter ring 1 until it stops against adjust ing ring 2 For standard calibration refer to page 12 NOTE for movement of the ri...

Page 28: ...28 GB ...

Page 29: ...nt brake fluid 35 Restoring the level of the front brake fluid 35 Bleeding the front brake 36 Front brake lining control 37 Rear brake 38 Check the level of the rear brake fluid 38 Restoring the level of the rear brake fluid 38 Bleeding the rear brake 39 Front brake lining control 40 Check and adjusting of steering play 41 Front wheel 42 Tightening 42 Tyres 43 Chain 43 Check and adjust tightening ...

Page 30: ...ve the filler cap 2 top up until the condition indicated above is achieved When the operation is over apply the screws 1 and 2 Tighten the screws to the prescribed torque values Replacement Always perform the replacement when engine is hot Position the drive on a flat base ensuring stability Place a container under the engine WARNING Hot oil can cause severe burns Remove the screws 1 and disassemb...

Page 31: ... liquid indicated on page 12 Use the liquid indicated on page 16 in the Recommended lubricants and liquids table Screw on filler cap 2 again Apply the under engine plate and tighten the screws to the specified torque WARNING Dispose of used oil in compliance with standards in force and in the specific col lection areas 3 10Nm 1 1 10Nm 15Nm 15Nm ...

Page 32: ...d on page 16 in the Recommended lubricants and liquids table WARNING Never unscrew the filler cap of the radiator when the engine is hot Danger of burning WARNING Wear appropriate protective cloth ing and protection gloves Keep coolant out of reach of chil dren Avoid any direct contact of the cool ant with skin eyes or clothing If this happens with the eyes rinse immediately with plenty of water a...

Page 33: ...ling air filter To access the filter is necessary Remove the screws 1 Release rubber band 2 Remove the air filter cover 3 Pull out air filter 4 WARNING After every intervention check that nothing has been left inside the filter box Reassemble by performing the operations in reverse order 1 1 ...

Page 34: ...ation of dust and dirt can cause damage and considerable wear WARNING After every intervention check that nothing has been left inside the filter box Spark plug Keeping the spark plug in good condition will reduce fuel consumption and increase engine performance To perform the check just extract the spark plug cap and unscrew the spark plug by means of the provided wrench Measure the spark gap wit...

Page 35: ...Use the liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep liquid out of reach of children WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with ...

Page 36: ...ocedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep liquid ...

Page 37: ... to view the caliper from the bottom where is possible to glimpse the brake lining tails which will have to show a brake of 2 mm in thickness If the stratum is lesser let s start replacing them Note Perform the check according to the times shown in the table on page 47 To replace contact authorised Betamotor customer service ...

Page 38: ...e the liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corro sive Take care not to spill it on the paintwork Wear appropriate protective cloth ing and protection gloves Keep liquid out of reach of children WARNING Avoid any direct con tact of the liquid with skin eyes or clothing If this happens with the eyes rinse immediately with pl...

Page 39: ...cedure continuously top up the brake pump thank to replace the oil that is out flowing Remove the tube Replace the rubber cap Close the oil reservoir cap Use the liquid indicated on page 16 in the Recommended lubricants and liquids table WARNING The brake fluid is extremely corrosive Take care not to spill it on the paintwork Wear appropriate protective clothing and protection gloves Keep liquid o...

Page 40: ...o view the caliper from above where is possible to glimpse the brake lining tails which will have to show a brake of 2 mm in thickness If the stratum is lesser let s start replacing them Note Perform the check according to the times shown in the table on page 47 To replace contact authorised Betamotor customer service 2mm ...

Page 41: ...heck the play in the steering sleeve by moving the fork back and forth as shown in the figure Whenever you feel play adjust as described below Loosen the screws 1 Loosen the screw 2 Reduce the play by turning nut 3 Tighten the screws to the prescribed torque values 1 1 3 2 20Nm 20Nm ...

Page 42: ...4 CHECKS AND MAINTENANCE 42 GB Front wheel Tightening After removing the wheel Compress and release the fork 3 4 times Tighten the wheel bolt and the screws of the foot leg 50Nm 15Nm 50Nm ...

Page 43: ...d overheating of the tyres The front and rear tyres must have the same tread design Always measure the inflating pressures when the tyres are cold Keep the tyre pressures within the prescribed range Chain Checking the drive chain periodically to ensure longer chain life Always keep it lubricated and clean of deposited dirt Take special care in preventing the lubricant from coming into contact with...

Page 44: ...justment Loosen the pin 1 Rotate register 2 until the distance be tween chain and swingarm is that recom mended above Rotate register 3 into the same position as register 2 Ensure the distance between tensioner and swingarm is that recommended If the distance between tensioner and swingarm is not that recommended pro ceed to readjustment Tighten the pin to the torque indicated 2 1 3 10mm 60Nm ...

Page 45: ...en the dirt and mud accumulated on the paintwork then remove them with a soft bodywork sponge soaked in water and shampoo Subsequently rinse well with water and dry with air and cloth or suede leather Proceed to the emptying of the filter box using the appropriate ventilation and drying Detergents pollute water Always wash the vehicle in areas equipped for collection and purification of the washin...

Page 46: ...iod e g during the winter Thoroughly clean the vehicle Reduce the tyre pressures by approximately 30 percent and if possible raise the tyres off the ground Cover the unpainted parts excepting the brakes and the rubber parts with spray silicone Protect the vehicle with a dust cover AFTER PROLONGED INACTIVITY Restore the tyre inflating pressures Check the tightening of all the screws ...

Page 47: ... S S Water pump fan C S C S Water pump shaft C C C C Water pump oil seal S S Coolant C C C S C S C S C S Gear oil S C S S S S S S S S Connecting rod C S Crankshaft bearings C S Vehicle Rear shock absorber C C C C C C C C C C Front and rear wheel pin C C C C C C C C C C Steering bearings and steering clearance C C C C C C C C C C Wheel bearings C C C C C C C C C C Spokes C C C C C C C C C C Air fil...

Page 48: ...48 GB ...

Page 49: ...5 Decommissioning at end of life 49 GB CHAPTER 5 Decommissioning at end of life CONTENTS Decommissioning at end of life 50 ...

Page 50: ... end of its useful life this vehicle must not be treated like household waste but must be handed over to a specific collection centre For information on collection centres of vehicles to be scrapped please contact your municipality of residence or local waste disposal services ...

Page 51: ...6 Compliance with EU directives 51 GB CHAPTER 6 Compliance with EU directives CONTENTS Compliance with EU directives 52 Alphabetical index 53 ...

Page 52: ...es intend ed for the transportation of persons and not intended for use on public roads Single track two wheel motor vehicles Safety requirements and test methods EMC Directive 2004 108 CE EN 55012 2007 A1 2009 Vehicles boats and internal combus tion engines Radio disturbance characteristics Limits and methods of measurement for the protection of off board receivers EN 61000 6 2 2005 AC 2005 Elect...

Page 53: ...cle 45 Compliance with EU directives 52 Decommissioning at end of life 50 Electrical system 14 Engine oil 30 Engine shut down 24 Familiarizing with the vehicle 9 Front brake 35 Front wheel 42 Fuelling 23 Handlebar 27 Identification plate 11 Liquid coolant 32 Main parts 18 Prolonged inactivity 46 Rear brake 38 Recommended lubricants and liquids 16 Safety warnings 4 Scheduled maintenance vehicle 47 ...

Page 54: ...INDEX 54 GB Shock absorber 27 Spark plug 34 Specifications 12 Starting the engine 24 Symbols 5 Tyres 43 Vehicle identification data 8 Warranty 6 ...

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