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Motard M4

Service Manual

Holtvej 8-10, Høruphav, 6470 Sydals
Telefon: +45 73 15 11 00
Fax: +45 73 15 11 01
[email protected] · www.scanmi.dk
CVR: 27 73 31 07
www.betamotor.dk

Juli 2011

Summary of Contents for ALP 4.0

Page 1: ...Motard M4 Service Manual Holtvej 8 10 Høruphav 6470 Sydals Telefon 45 73 15 11 00 Fax 45 73 15 11 01 info scanmi dk www scanmi dk CVR 27 73 31 07 www betamotor dk Juli 2011 ...

Page 2: ... information you need to properly operate and maintain your motorcycle The data and specifications provided in this manual does not constitute an engagement on the part of BETAMOTOR S p A BETAMOTOR reserves the right to make any changes and improvements to its models at any moment and without notice ...

Page 3: ...Special attention should be paid to the following parts rear sprocket footrest supports front rear brake caliper mudguard bracket engine bolts shock absorber bolts wheel spokes rear frame oil tank joints on frame IMPORTANT For any servicing requirements please get in contact with Betamotor s authorized service network ...

Page 4: ...N 111 Checks and maintenance operations before and after off road use 112 Recommended lubricants 112 Running in 113 Starting the engine 114 Shutting off the engine 115 Refuelling 116 CHAPTER 3 CHECKS AND MAINTENANCE 117 Motor oil level check 118 Motor oil and oil filter substitution 120 Fume collecting tube 124 Brake pump oil Bleeding the brakes 124 Fork oil 128 Air filter 129 Spark plug 130 Brake...

Page 5: ...ion 145 Adjusting the slow running 145 Adjusting the throttle play 145 Checking and adjusting the steering play 146 Tensioning the chain 147 Adjusting the headlight 148 CHAPTER 5 REPLACEMENTS 149 Replacing the front brake pads 150 Replacing the rear brake pads 152 Replacing the bulbs ALP 153 Replacing the bulbs MOTARD 154 Replacing the turn indicator bulbs 155 CHAPTER 6 TROUBLESHOOTING 157 INDEX 1...

Page 6: ...ct your safety and that of others always wear a crash helmet and adopt a safe riding conduct WARNING Any modifications and tampering with the vehicle during the warranty period exempt the manufacturer from all responsibility and invalidate warranty ECOLOGIC GUIDE Each vehicle powered by an internal combustion engine produces varying quanti ties of acoustic and atmospheric pollution based on the ri...

Page 7: ...o music while riding Never ride abreast with other vehicles Do not tow and avoid being towed by other vehicles Always keep a safe distance from other vehicles Do not sit on the vehicle when it is on its stand Do not start off while the vehicle is on its stand Do not pull out the stand when the vehicle is facing downhill Avoid swaying and wheelies as they are extremely dangerous for your own and ot...

Page 8: ...1 GENERAL INFORMATION Vehicle identification data Delivery Load Tyres Familiarizing with your vehicle Keys and locks Ignition switch Steering lock Crash helmet lock Instrument panel and controls LCD Specifications Wiring diagram Electrical devices ...

Page 9: ...n numbers is severely punished by law ENGINE IDENTIFICATION DELIVERY The vehicle is supplied ready for use However it is advisable to conduct a few simple checks before riding Check the tyre pressures when first refuelling Check the oil level in the engine The following items are supplied as standard and are contained in a plas tic envelope placed in a compartment under the saddle operation and ma...

Page 10: ...For your riding safety frequently check the tyres Keep the tyre pressures within the pre scribed range Check the tyre pressures every other week Always measure the inflating pressures when the tyres are cold pressure is too low pressure is correct pressure is too high TYRES ALP 4 0 TYRE Size Pressure kg cm2 REAR 140 80 18 70R or 130 80 18 66R 1 8 FRONT 90 90 21 54R 1 5 TYRES MOTARD M4 TYRE Size Pr...

Page 11: ...ulations in force Before riding check the tyres for cuts cracks abrasions bulges etc If any defects are found have the tyres checked by an expert as riding with a damaged tyre can be extremely dangerous If a tyre gets punctured stop the vehicle immediately Riding with a flat tyre is dangerous and may seriously damage the tyre itself and the wheel rim ...

Page 12: ...dlight 7 Front turn indicators 8 Rear light 9 Rear turn indicators 10 Side stand 11 Crash helmet lock 12 Rearview mirrors 13 Passenger s footrests 14 Fork 15 Rider s footrests 16 Undercowl 17 Saddle 18 Engine 19 Front mudguard 20 Number plate holder 21 Kick start optio nal 20 17 12 18 19 14 16 21 13 15 7 10 6 5 3 2 1 8 9 4 11 ALP 4 0 MOTARD M4 ...

Page 13: ...anual or elsewhere so it can be used to ask for duplicates should both keys be lost OFF Electrical equipment disabled ON The vehicle can be started LOCK Steering lock on To lock the handlebar turn it to the left press the key rotate it anticlockwise all the way and then release it CRASH HELMET LOCK Insert the key into the lock located on the left side under the saddle and then rotate it anticlockw...

Page 14: ...ning light 6 Stand warning light 7 Clutch lever 8 Front brake lever 9 Throttle twist grip 10 Engine start button 11 Engine stop button 12 Turn indicator switch 13 Horn button 14 Lights selector switch 15 High beam flash switch 16 Scroll 17 MODE button INSTRUMENT PANEL AND CONTROLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 ...

Page 15: ...UNTEER 4 AVS TRP AVERAGE SPEED 5 LAP STOPWATCH FORMATS HH MM 6 CLK CLOCK FORMATS hh mm ss con 12h e 24h e mm ss 7 TACHOMETER BARS 8 SPEED max MAXIMUM SPEED 9 ICON BATTEERY 10 ICON HOURS TO OIL CHENGE 11 ICON FUEL 12 ICON SERVICESPANNER 13 ICON TEMPERATURE WATER NOT ACTIVE 14 BATTERY RECHARGING BAR 12 10 6 13 5 4 3 8 1 11 14 9 2 7 ...

Page 16: ... seconds At the end of the test the default page is displayed The default page is automatically displayed at the end of the test Displayed information Battery Shows the battery charge on a vertical bar min 10 4 V max 14 5 V Instant speed at the top max 199 km h or Mph ODO Total counter measuring the kilo metres or miles covered from the initial set up It is displayed at the bottom max read ing 999...

Page 17: ...soon as the button is released Displayed information Instant speed at the top max 199 km h or Mph AVS Actual average speed for TRP calculated only while travelling at the bottom The parameter cannot be reset manually It is only reset at the same time as the TRP page While page 4 is displayed briefly press MODEifthevehicleisstationaryorSCROLL while travelling to bring up page 5 The new page is disp...

Page 18: ...pressing MODE or SCROLL while the vehicle is station ary If Km h has been selected the clock will oper ate in 24 hour format 23 59 59 IfMphhasbeenselected theclockwilloperate in 12 hour format 11 59 59 withAM PM added automatically when Mph is select ed Clock setting procedure 1 Press the MODE or SCROLL button until the hour digits start blinking 2 Releasing the button and then pressing it again i...

Page 19: ... is released Displayed information Instant speed at the top max 199 km h or Mph SPEED max Maximum speed reached from the last time the parameter was reset It can be reset manually Blanking out pages If a page is of no interest to the user it can be blanked out while remaining active to speed up the display of the next page All the pages can be blanked out individually or in sets with the exception...

Page 20: ...PEED max parameters Press MODE or SCROLL for at least 5 sec onds causing 0 0 to be displayed in place of the figure The TRP parameter can only be reset while the vehicle is stationary Resetting TRP also causes AVS to be reset Resetting the LAP parameter When the LAP time is reset pages 5 and 6 which are strictly dependent on it are also reset The figures will be replaced by the hori zontal bars wh...

Page 21: ...p the preset service interval have been totalled the service icon is dis played steadily on all pages As soon as the preset value is reached the icon starts to blink Contact an authorized Betamotor dealer Regarding the planned maintenance to be performed after the first 1000 kilometres please refer to the table on page 141 SERVICE ICON BATTERY ICON Vb GREATER THAN 14 5 V When the vertical bar blin...

Page 22: ...check how many hours are to elapse or kilometres to be covered before the monitoring icons are displayed Turn on the instrument while pressing MODE and SCROLL at the same time Holding down the buttons for about 5 seconds alternately displays the oil icon with the hours to the next oil change and the service icon with the hours to elapse or the kilometres to be covered depending on the selected uni...

Page 23: ...160 mm maximum width 860 mm overall height 1220 mm wheelbase 1410 mm saddle height 870 mm ground clearance 305 mm FRAME steel double closed cradle TYRES ALP 4 0 pressure kg cm2 front 1 5 rear 1 8 TYRES MOTARD M4 pressure kg cm2 front 2 0 rear 2 2 WHEEL DIMENSION ALP 4 0 front cover 90 90 21 54R rear cover 140 80 18 70R or 130 80 18 66R front rim 1 85x21 rear rim 3 00x18 WHEEL DIMENSION MOTARD M4 f...

Page 24: ...able rebound and spring preload Oil content in the gearshift fork stem right 570 cc left 570 cc Oil type Viscosity SAE 7 5 Oil level 180 mm from tube upper rim Trail 101 mm ALP 4 0 58 mm MOTARD M4 REAR SUSPENSION Single shock absorber with adjustable spring preload shock absorber travel 83 mm ALP 4 0 100 mm MOTARD M4 FRONT BRAKE ALP 4 0 Ø 260 mm disc brake with hydraulic control FRONT BRAKE MOTARD...

Page 25: ...ressure with pump Fuel system petrol unleaded with a minimum octane number of 95 by carburettor Cooling system by air circulation Spark plug NGK CR9 EK DENSO U27ETR Clutch multiple disc in oil bath Transmission 6 speed with constant mesh gears 350 cc Valves n 4 Secondary transmission 15 48 ALP 4 0 15 42 MOTARD M4 Chain with OR REGINA DERVIO 5 8 112link w joint ALP 4 0 REGINA DERVIO 5 8 110link w j...

Page 26: ...1 GENERAL INFORMATION 105 GB Tie rod grease BARDAHL MPG2 Play of valves intake 0 05 0 10 mm exhaust 0 8 0 13 mm Starting electric ...

Page 27: ...1 GENERAL INFORMATION 106 GB WIRING DIAGRAM ...

Page 28: ...ENGINE EARTH CONNECTION 25 STARTER MOTOR 26 6A DIODE CLUSTER 27 DIODE CLUSTER 28 SEALED BATTERY 29 20A FUSE 30 ENGINE EARTH CONNECTION BATTERY 31 LEFT HAND REAR TURN INDICATOR 12V 10W BULB 32 NUMBER PLATE LIGHT 12V 5W BULB 33 BLACK WIRE CONNECTOR 34 REAR LIGHT 12V 5 21W BULB 35 RIGHT HAND REAR TURN INDICATOR 12V 10W BULB 36 FLASHER UNIT 37 BUTTERFLY 38 FUEL COCK 39 REAR BRAKE LIGHT BUTTON 40 RESER...

Page 29: ... never disconnect the cables while the engine is running STAND RELAY A FUSE B two 20A WARNING Before you replace the blown fuse trace and eliminate the failure that caused the blowing Never replace a fuse with a different material e g a length of wire Check the fuse in case of starting and lighting problems FLASHER UNIT C ELECTRONIC CONTROL UNIT D STARTING RELAY E VOLTAGE REGULATOR F A B E C G H F...

Page 30: ...th the H equipment elastic H Connect the black cable terminal to the negative and the red cable to the positive inserting the red cap protection Reassemble the saddle HV COIL STARTING DEVICE In order to have access to these components it is necessary to remove the saddle the front sides and the tank see pages 133 134 for ALP and pages 135 136 for MOTARD I ...

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Page 32: ...2 OPERATION 111 GB CONTENTS CHAPTER 2 OPERATION Checks and maintenance before and after off road use Recommended lubricants Running in Starting the engine Shutting off the engine Refuelling ...

Page 33: ...IR FILTER Clean the filter and wet it with the appropriate oil see page 129 Note Check the presence of the vehicle identification papers In cold weather it is advisable to warm up the engine by letting it idle a few minutes before starting it off Each time the vehicle is used cross country it is necessary to wash carefully dry it and then lubricate RECOMMENDED LUBRICANTS To maximize the vehicle s ...

Page 34: ...Avoid turning the throttle twist grip more than 3 4 of its travel WARNING After the first 1000 km renew the engine oil IMPORTANT It is necessary to make sure that after run ning for 1000 Km the metallic filter posi tioned on the final part of the oil tank is clean see page 120 If it should not be clean use compressed air to clean it Always use high octane unleaded petrol After using the vehicle on...

Page 35: ... o position Turn fuel cock A OFF closed ON open Pull out starting device knob B located on the left side of the carburetor until the second click is heard Vehicles with electric start only Pull the clutch lever while pushing the start button on the throttle control without rotat ing the throttle twist grip Vehicles with kick start optional Push down the kick start sharply with the foot and then fo...

Page 36: ...and in neutral gear rotate the ignition key to the OFF position Before stopping the engine after a long ride it is advisable to let it idle for a few moments Always close the fuel cock after stopping the engine ATTENTION The vehicle is equipped with a light sys tem which is always lit so if it is turned off with the RUN OFF switch positioned on the right side of the handle bar the lights stay on I...

Page 37: ...NTION Any spills of petrol on the bodywork or other parts of the motorcycle must be dried immediately Shut off the engine before refuelling Petrol is extremely flammable Take care not to spill any petrol from the tank while refuelling Do not keep open flames or lighted ciga rettes close to the fuel filler fire hazard Also avoid inhaling noxious fumes A ...

Page 38: ...ume collecting tube Brake pump oil Bleeding the brakes Fork oil Air filter Spark plug Front and rear brakes Carburetor Battery Removing the plastics Notes for cross country Final transmission group substitution Cleaning and checking the vehicle Checks after cleaning Scheduled maintenance Prolonged inactivity After prolonged inactivity ...

Page 39: ...l level Fig B Procedure for oil level check Verify the presence of oil inside the motor block In order to do this loosen the oil level inspection screw A on the motor block and verify oil draw This way we can be assured that there is a certain quantity of motor oil inside the motor block In case there is a lack of oil drawn pro ceed by topping up the oil 1 9 lt through the L oil filling cap see fi...

Page 40: ... motor bike in a vertical posi tion reinsert the level rod until it touches the border of the oil filling opening with out though screwing top on Retrieve the oil level rod and check the oil level The oil level indicated on the rod should be between M MAX and N MIN If the oil level should be below the N line add new oil into the oil filling opening until the oil level is parallel to M MAX WARNING ...

Page 41: ...t to touch the engine and the oil The oil filter should be renewed at the same time as the oil Put the vehicle on its stand Place a container under the engine Unscrew filler plug L and drain plug F Drain all the oil from the crankcase Substituting oil filter Remove the oil filter cover after unscrew ing the three nuts G Remove the oil filter ...

Page 42: ...ime you change the oil see page 113 we suggest that you also clean the metal filter which is positioned on the fi nal end of the oil tank The disassembling procedure is the follow ing Unloosen the tank connecting carter mo tor tube Using a monkey wrench unscrew the joint having a metal net in clockwise direc tion Clean it with a jet of air ATTENTION Always use eye protection during this pro cedure...

Page 43: ...from the tank remove the saddle the front sides and the tank Tilt the motor bike to the left and unscrew the H screw positioned on the frame Apply a rubber tube I Position a container at the end of the tube Tilt the vehicle to the side where draining is being carried out ...

Page 44: ... use new gaskets Pour in the necessary quantity of oil Engine oil capacity oil change 1 9 lt with filter replacement 2 1 lt overhaul 2 3 lt Retighten the loading cap Start the engine and allow it to idle for a few minutes Switch off the engine wait for about a minute and then check the level If nec essary top up without exceeding the max level Note Renew the oil after the first 1 000 km Subsequent...

Page 45: ... the mixture of oil and petrol into a suitable container Disposal is to be made according to the regulations in force Note Empty the fume collecting tube every 3 000 km BRAKE PUMP OIL BLEEDING THE BRAKES Front brake Check that oil is present by looking through oil level sight B The minimum oil level should never be lower than the mark on sight B To restore the oil level loosen the two screws C lif...

Page 46: ...sition and open the cap Wrap it with absorbing paper as in the figure Proceed with topping up ATTENTION The brake liquid is highly corrosive so be very careful not to let it drip onto the var nished parts of the vehicle WARNING A spongy feel of the brake lever may be due to an air bubble in the braking sys tem in such case it is necessary to purge the brakes page 126 127 or revert to an authorized...

Page 47: ...container Unscrew valve B while pulling the brake lever and then pump by repeatedly ac tuating the brake lever until oil starts flow ing out continuously with no air bubbles During this operation it is important that the lever should not be released com pletely and that the brake pump reser voir should be continuously refilled to make up for the oil that is flowing out Tighten the valve and extrac...

Page 48: ...he other end in a container Unscrew valve D while pulling the brake lever and then pump by repeatedly ac tuating the brake lever until oil starts flow ing out with no air bubbles During this operation please do not let lever be com pletely released and the brake pump res ervoir should be continuously refilled to make up for the oil that is flowing out Tighten the valve and extract the tube Replace...

Page 49: ...ove the handle bar by unscrewing the four C clamping screws of the two D stand screws 2 Unloosen the stem clamping screws B and C 3 Remove the lower plug hexagonal screws in the fork sheath and upper plug A 4 Let all the oil drain from the rod 5 Retighten the inferior cap of the fork sheath 6 Pour in fresh oil of the type shown in the table on page 112 7 Fit and tighten upper plug A 8 Tighten in s...

Page 50: ...e filter with filter oil and then re move the excess oil to prevent it from drip ping If necessary clean the inside of the filter box Refit the filter paying special attention to the seal of the rubber gasket previously greased so as to close better F Note If the filter is very dirty first wash it with petrol and then with water and soap If the filter is damaged replace it immedi ately WARNING Aft...

Page 51: ... clean the electrodes using a wire brush Blow the spark plug with com pressed air to prevent any residues from getting into the engine Measure the spark gap with a thickness gauge The gap should be 0 6 0 7 mm If the gap is not as specified restore the proper gap by bending the earth electrode Check that the insulator is not cracked and that the electrodes are not corroded in which case the spark p...

Page 52: ...ely Note Carry out the control procedure respect ing time intervals and mileage indicated on the chart on page 141 REAR BRAKE Check To check the wear of the rear brake visu ally inspect the brake pad ends by look ing at the brake caliper from above The brake linings should be at least 2 mm thick If the linings are thinner replace the pads immediately Note Carry out the control procedure respect in...

Page 53: ...y surface as shown in the figure Also check that the jets are clean WARNING These descriptions are purely informative We suggest that you revert to a BETAMOTOR authorized mechanic BATTERY Check if battery is charged by measuring the voltage with a voltmeter while the bat tery is at rest engine off The voltage must not be less than 12 8 V In case of discharged battery use an ex ternal battery s loa...

Page 54: ... to disengage it from the hook on the fuel tank Disassembling rear handles Unscrew the two clamping screws B then remove the other clamping screw E po sitioned under the rear mudguard and thus remove the handles C taking care not to mislay the rubber shims Disassembling rear tail Remove the clamping screw F and re move the tail D Disassembling front sides Unscrew the four clamping screws G two on ...

Page 55: ...fuel cock line and then remove the tank by pulling it towards the rear of the vehicle Note The tank can be completely removed along with the front sides removing though the two lower screws G Disassembling front optic support group Detach all the electrical connections and unscrew the three fixing screws L one of which located under the headlight Removing the headlight Remove the optic group N by ...

Page 56: ...dguard and thus remove the handles D taking care not to mislay the rubber shims B A C D Disassembling front sides Remove the front side panels beginning with panel E on the left side Remove the three screws F and screw G at the front then detach the panel from the tank Use the same procedure for side panel H taking care to also remove screw I on the tank Then remove side panel H releasing it from ...

Page 57: ...eners N and remove rear fairings M Subsequently remove the three screws O and take off the side panels disengaging them from their catches M N O Disassembling rear tail After removing the rear side panels un screw the four screws P under the tail fairing P Removing the headlight Loosen the four screws Q and remove the headlight assembly Q Q ...

Page 58: ...emoving the stand Remove the stand switch by unscrewing the only fixing screw C Carefully remove the return stand spring D and the stand itself The vehicle is equipped with retrieval switch on the stand so it will thus be necessary to secure the switch s electrical connections Removing the passenger s footrests Loosen the two screws E shown in the figure and remove the passenger s foot rest comple...

Page 59: ...ake the chain out Note During reassembly proceed in the inverse order being careful to position the OR correctly The safety catch must be assem bled in the opposite direction of the tire rotation see figure FINAL TRANSMISSION GROUP SUBSTI TUTION In case one of the three final transmission components must be substituted because of wear pinion chain and crown it is recommended to substitute the enti...

Page 60: ...s A and B and subsequently unscrewing the tire axis nut C It is necessary to move the tires towards the rear end of the vehicle so as to loosen tension on the chain Unscrew the six crown clamping screws D For reassembling proceed in the inverse manner using blockage threads on the six clamping screws Insert the first gear and remove the seeger G of the pinion clamping It is necessary to move the t...

Page 61: ...lute water Always wash the vehicle in areas equipped for collection and purification of the washing liquids Never wash the vehicle in the sun particularly during the summer when the bodywork is hot The shampoo would dry before being rinsed off and cause damage to the paintwork Do not clean the plastic surfaces with cloths soaked in petrol or naphtha as they would lose their shine and mechanical pr...

Page 62: ...h ch ch ch ch ch ch ch cycle parts rear shock absorber ch ch ch ch battery ch ch ch r ch ch ch nuts and bolts t t t t t t t t steering bearings and steering play ch ch ch ch ch ch ch ch air filter r r r front fork ch ch ch ch electrical system ch ch ch ch ch ch ch ch braking system ch ch ch ch ch ch ch ch brake fluid renew every 2 years ch ch ch ch ch ch ch ch drive chain tyre condition and pressu...

Page 63: ...ted parts excepting the brakes and the rubber parts with a film of oil or spray silicone Remove the battery and keep it in a dry place Recharge the battery once a month Protect the vehicle with a dust cover Drain the carburetor float chamber by loosening screw A The fuel drained from the chamber through a suitable pipe must be collected in a container and poured into the fuel tank Do not dispose o...

Page 64: ...APTER 4 ADJUSTMENTS Adjusting the brakes Adjusting the clutch Rear shock absorber regulation Adjusting the slow running Adjusting the throttle play Checking and adjusting the steering play Tensioning the chain Adjusting the headlight ...

Page 65: ...ted for height by means of adjusters A and B The brake lever play should never be less than 5 mm ADJUSTING THE CLUTCH The only operation that may be required is the adjustment of the position of clutch le ver C The adjustment is obtained by means of adjuster D After adjusting the lever with the adjusting screw be sure to tighten stop E so as to lock the screw in the desired position Note The play ...

Page 66: ...ion consider that the length of the spring with standard pre loading is of 194 mm while the length of the MOTARD M4 rear shock absorber spring with standard pre load is of 235 mm ADJUSTING THE SLOW RUNNING The slow running should be adjusted when the engine is hot Connect an electronic revolution counter to the spark plug cable Tune up using adjusting screw A idle speed 1 500 100 rpm ADJUSTING THE...

Page 67: ...adjustment by following these steps Unscrew the four screws C Pull out handlebar D paying special at tention to clevises E Loosen nut F Reduce the play by turning ring G To refit the parts follow the reverse proce dure Note Proper adjustment must leave no play and cause no stiffness and allow the steering to rotate smoothly Check the fitting direc tion of the clevises as it can alter the ge ometry...

Page 68: ...an and lu bricated If the chain play exceeds 20 mm tension the chain by following these steps Loosen the nuts on both arms of the rear fork Turn nut B until the desired chain tension is obtained Perform the same operation on nut B on the other side of the swing arm until the wheel is perfectly aligned Clamp the counter nut A on both arms of the rear fork 20 mm ...

Page 69: ...eam can only be adjusted vertically Place the vehicle on level ground but not on the stand 10 metres from a vertical wall Measure the height of the headlight centre above the ground and then draw a cross on the wall at 9 10 of the height of the headlight centre Turn on the low beam get on the motorbike and check that the headlight beam on the wall is slightly lower than the cross drawn previously ...

Page 70: ...5 REPLACEMENTS 149 GB CONTENTS CHAPTER 5 REPLACEMENTS Replacing the front brake pads Replacing the rear brake pads Replacing the bulbs ALP Replacing the bulbs MOTARD Replacing the turn indicator bulbs ...

Page 71: ...e pads Loosen the two screws A and remove the brake caliper Loosen the two screws B Extract the brake pads To refit the parts follow the reverse pro cedure using blockage threads on the screws A WARNING When removing the front brake caliper take care not to damage sensor C To avoid braking problems take special care in ensuring that the screws are refit ted properly Whenever the brake disc is remo...

Page 72: ...rews B Extract the brake pads WARNING When removing the front brake caliper take care not to damage sensor C To refit the parts follow the reverse pro cedure using blockage threads on the screws A To avoid braking problems take special care in ensuring that the screws are refit ted properly Whenever the brake disc is removed ap ply blockage threads to the screws when refitting A B C ...

Page 73: ...ormation We rec ommend having the operation performed by a BETAMOTOR authorized workshop Take out the brake pincer complete with plate Take out the worn brake linings and sub stitute them with new ones having the same typology For reassembling proceed in the inverse manner previously described It is necessary to be sure that the tablets have been correctly placed after having assembled pincer and ...

Page 74: ...rnt out bulb Fit a new bulb taking care not to touch the bulb to avoid impairing its function Rotate the bulb holder clockwise to the stop Refit the connector the reflector and the headlight rim by following the reverse pro cedure to the removal REPLACING THE BULBS ALP REAR Remove the lens after unscrewing the two fixing screws B Replace the defective bulb The bulbs have bayonet bases To remove th...

Page 75: ...e C anticlockwise and remove the bulb from the reflector Inserire la lampadina nuova 12V 55 60W avendo cura di non toccare il bulbo per evitare di comprometterne l efficienza e ruotare la flangia di fissaggio C in senso orario fino a battuta Note In the MOTARD M4 version the rear light and the indicators require no special main tenance as their light is produced by LEDs A B C ...

Page 76: ... light for ALP 4 0 only 12V 10W Rear light bulb for ALP 4 0 only 12V 5 21W Number plate light bulb 12V 5W REPLACING THE TURN INDICATOR BULBS Loosen screw A and remove the lens Replace the defective bulb The bulbs have bayonet bases To remove them press them lightly rotate them 30 anticlockwise and then extract them ...

Page 77: ......

Page 78: ...6 TROUBLESHOOTING 157 GB CONTENTS CHARTER 6 TROUBLESHOOTING INDEX ...

Page 79: ...d Spark plug dirty Restore the spark gap Clean or replace the spark plug Engine knocks Spark advance excessive Carbon formation in cylinder or on spark plug Check the ignition timing Contact a BETAMOTOR dealer Engine overheats and loses power Silencer partly clogged Exhaust port clogged Ignition delayed Contact a BETAMOTOR dealer Contact a BETAMOTOR dealer Check the timing Front braking poor Brake...

Page 80: ...k oil right left rod 128 Front brake pad check and replacement 131 150 Helmet lock 92 Ignition switch Steering lock 92 Instrument panel and controls 93 LCD 94 Keys and locks 92 Rear brake pad check and replacement 131 152 Recommended lubricants 112 Refuelling 116 Running in 113 Scheduled maintenance 141 Slow running adjustment 145 Spark plug 130 Specifications 102 Starting 114 Steering check and a...

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