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Sport Bar Covers - Installation Instructions

Rev. B 1106

80022 / 80023 pg. 6

14

15

Re-Install Door Surround

(soft top only)

15

14

Re-Install Bows Into Pivot Knuckle Assemblies

(soft top only)

Re-install the left and right Door Surrounds.  Insert the pin in the bottom of the Door Surround into the hole in the belt rail
behind the door.  Press the channels along the top of the Door Surround around the horizontal sport bar, above the door
opening. Insert two knobs into the Door Surround and tighten them down.

Insert Pin into hole
in belt rail

Door Surround

Front

Driver's Side Shown

Door Surround

Front

 View from inside
above Driver's Side

Channels

Knob

Knob

Re-Install the Side Bow Pivot Knuckles onto the
upper flange of the Pivot Bracket. Align the
knuckle with the bracket and it will snap into
place on the bracket. Install a Pivot Knuckle
Screw and tighten with T-30 Torx driver.

Re-Install the Rear Bow Pivot Knuckle
Assemblies onto the lower flange of the
Pivot Bracket. Make sure that the holes
in the Pivot Knuckles are facing the
outside of the vehicle.  Align the knuckle
with the bracket and it will snap into place
on the bracket. Install a Pivot Knuckle
Screw and tighten with
T-30 Torx driver.

Driver's Side Shown

of TJ Wrangler

Front

Rear Bow Pivot
Knuckle - snap into
place on bracket

Pivot Knuckle
Screws

Side Bow Pivot
Knuckle - snap into
place on bracket

NOTE:

The TJD Wrangler Unlimited will only have One Flange and Side Bow Pivot Knuckle

Summary of Contents for Sport Bar Covers

Page 1: ...t Number 80022 Sport Bar Covers Socket DO NOT remove seat belts for installation Manufacturer s warranty will be compromised sport bar covers Jeep TJD Wrangler Unlimited 2004 2006 Part Number 80023 ww...

Page 2: ...le has a soft top release the top from the windshield and lay the top and bows down on the tailgate Use a T 30 Torx driver to remove the Pivot Knuckle Screws that attach the Side Bow and Rear Bows to...

Page 3: ...bars The Bestop label should be on the rear leg of the passenger s side and there should be some pre cut openings for the seat belts and the speaker pods 6 7 Wrap fabric assembly around the sides tuc...

Page 4: ...rt Upper Zipper Seat Belt Lower Zipper Continue to zip the upper portion of the rear leg towards the front Before you tighten the fabric with the zipper position the pre cut holes over the speaker pod...

Page 5: ...pre cut holes completely NOTE 13 Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround Wrap the cover around the bar...

Page 6: ...r s Side Channels Knob Knob Re Install the Side Bow Pivot Knuckles onto the upper flange of the Pivot Bracket Align the knuckle with the bracket and it will snap into place on the bracket Install a Pi...

Page 7: ...m vehicle finish is biodegradable and environmentally friendly Bestop Protectant protects against UV fading cracking and hardening may be repaired with Bondex iron on patches Iron the patches to the I...

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