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Sport Bar Covers - Installation Instructions

Rev. B 1106

80022 / 80023 pg. 4

Snap Flap

10

10

Install Sport Bar Cover

to Rear Legs

8

Position & Zip Upper Leg

9

8

9

Rear Sport Bar
Cover

View from Outside
Passenger Side

Rear

Drape the cover over the Rear Sport Bar and
Fit the curve in the fabric over the curve of the
bar.  There will be a pre-cut hole for the seat
belt, hook the hole of the fabric around the seat
belt mount.  Zip up the lower portion of the cover
and start to zip the upper portion.  The start and
end of the two zippers can be tucked behind the
seat belt mount.

Rear Sport
Bar Cover

Center Sport
Bar Cover

Zip Upper Portion

View from Outside

Passenger Side

Rear

Start Upper Zipper

Seat Belt

Lower Zipper

Continue to zip the upper portion of the rear leg towards the
front.  Before you tighten the fabric with the zipper, position the
pre-cut holes over the speaker pod holes on the sport bar.

Pre-cut Holes Over

Speaker Pod Holes

The zippers for the center, side and rear bar
should all intersect above the front seat belts.
Pull the flap over from the side and snap it to
the fabric assembly.

Front

View from Inside

Passenger Side

Side Zipper

Stops Here

Rear Zipper

Stops Here

Center Sport Bar

Center Zipper

Snap Flap to Side 

Snap Flap to

Center Bar

11

Secure Front Seat Belt

Casing

Front seat

belt casing

After the flap is snapped and the fabric is
adjusted around the seat belt mount, secure
the Seat Belt Casing.  Press the panel down
into the clamps underneath.

The Clamps should be exposed and

free from fabric coverage.

NOTE

Side Flap

11

Summary of Contents for Sport Bar Covers

Page 1: ...t Number 80022 Sport Bar Covers Socket DO NOT remove seat belts for installation Manufacturer s warranty will be compromised sport bar covers Jeep TJD Wrangler Unlimited 2004 2006 Part Number 80023 ww...

Page 2: ...le has a soft top release the top from the windshield and lay the top and bows down on the tailgate Use a T 30 Torx driver to remove the Pivot Knuckle Screws that attach the Side Bow and Rear Bows to...

Page 3: ...bars The Bestop label should be on the rear leg of the passenger s side and there should be some pre cut openings for the seat belts and the speaker pods 6 7 Wrap fabric assembly around the sides tuc...

Page 4: ...rt Upper Zipper Seat Belt Lower Zipper Continue to zip the upper portion of the rear leg towards the front Before you tighten the fabric with the zipper position the pre cut holes over the speaker pod...

Page 5: ...pre cut holes completely NOTE 13 Locate a Horizontal Bar Cover in the parts kit and orient it with the openings in the cover over the mounting holes for the Door Surround Wrap the cover around the bar...

Page 6: ...r s Side Channels Knob Knob Re Install the Side Bow Pivot Knuckles onto the upper flange of the Pivot Bracket Align the knuckle with the bracket and it will snap into place on the bracket Install a Pi...

Page 7: ...m vehicle finish is biodegradable and environmentally friendly Bestop Protectant protects against UV fading cracking and hardening may be repaired with Bondex iron on patches Iron the patches to the I...

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