Bernhard EXPRESS DUAL 4000, User Manual/Instruction Manual

Page: 61 / 78

EXPRESS DUAL 4000
© Bernhard and Company Limited
61
10. Wiring Diagrams
(Continued)
ED
4000 (
Ser
ies 2) M
ain Chassis
&
C
ontr
ol Panel I
nter
connect (
6024.
03
2
8.
03.
09)
Sheet 1 of 1
Electr
ophas
e
D
0720
6C
-1H
Co
m
D7 D6 D5 D4 24v
D
C
B
lk
Gr
n
W
ht Blu Ye
l
R
ed
24v
A
C
24v
A
C
AOut AGnd R5 R3 R4 R7 R8 0v
DC
C
om
0
C
om
1
C
om
2
G
ua
rd
E-
Stop+
E-
Stop
-
O/L E
A
RT
H
477 476 475 20 21 474 473 472 471 400 401
1 2 5 8 9 12 14 16 17 18 19 20 22
C
ontr
ol
- +
454 451 452 453
454 451
1 2
C
apaci
tor
1 3 1 3 1 3 1 3
Vacuu
m
Ta
il
Tr
av
SW
Cla
m
p
1 2 2 3 1 3
Inv
Sw
Inv
Pot
Inv
Pw
r
N L
FC FR
S
1
S
C
8 27
411 410 462 461
1 2 4
Tra
ve
rs
e
2T1 4T2 6T3
1L1 3L2 5L3
1 3
Ma
in
12 13 14
1 2 3
Pw
r
0 3
13 15 16
28 30 29
202 203 204 205 455 456 201 200
CAP
ACIT
O
R
3µF
454 453 21 20
1 2 3 4 5 6
2 3
Inter
lock
95 96
Gr
n
B
lu
B
lk
R
ed
Ye
l
W
ht
Estop
+
Estop
-
Gnd
V
485 -
485 +
Key
sw
itch (
n/o)
E
-s
to
p (
n/
c)
Tr
av
S
pe
ed
491 490 404 403 502 503 501
Key
+
Key
-
E-
stop -
E-
stop +
5v AN
O
GND
Gr
n
Bl
u
B
lk
R
ed
Ye
l
W
ht
Key
+
K
ey
–
Estop
+
Estop
-
Gnd V 485 – 485+
D
0720
6C
-1H
400
45
4
453
4
52
453
4
52
MA
CHINE
CONT
ROL
P
C
B
OVER
LO
AD
IN
VER
TER
RUN-T
IME
COUNT
E
R
(m
ai
n m
oto
r)
TH
06
8 PC
B
TH
06
7 PC
B
ED
400
0 MA
IN
C
H
A
SSIS
ED4
00
0 CONTROL PA
N
EL
1 3 4 5
Tra
ns
fo
rme
r
10 9 101 100
230
0
24 0
TRA
NS
FO
RM
E
R
(10
0vA
)
101 100
W
ire
s #
0-
99
H
ig
h v
ol
tag
e AC
W
ire
s #
100-
199
L
ow
v
ol
tag
e AC
W
ires
#
200-
399
U
nr
eg
ul
ated
low
v
ol
tag
e DC
W
ire
s #
400-
Reg
ulate
d low
v
ol
tag
e DC
A
ll w
iri
ng
is
1
.0
0m
m
2
tr
i-rated u
nless st
ate
d
Appl
ic
abl
e:
C
hassi
s: S
er
. 3
023
01
3 >
Panel
:
Ser
. 30
23
06
1 >
DIN ra
il
U V W
32 33 34
DIN ra
il e
arth
clam
p
2.5
m
m
2
2.5
m
m
2
2.5
m
m
2
2.5
m
m
2
A
ll w
irin
g in
Co
nt
ro
l
P
an
el
is 0
.50m
m
2
tri
-ra
ted unl
ess sta
ted
1.00
m
m
2
Integ
ral
leads
From
e
ncod
er
conn
ector
s o
n Is
ol
ato
r
15 16
2 3 E
Gr
ind
Mo
to
r
30 29 28
1 2 4 E
M2
33 32 34
1 2 4 E
Cy
lin
de
r
Mo
to
r
202 203
1 2 E
V
acu
um
204 205
3 4 E
T
ail
200 201
1 4
Clam
p
K
ey
- f
rom
Con
tro
l Pa
ne
l (b
rn
)
K
ey
+ f
rom
Con
tro
l Pan
el (b
lu
)
Guard in
terlock sw
itch
Li
gh
ts
2.5
m
m
2
2.5
m
m
2
P
ow
er
le
ad
fro
m
Is
ol
at
or
0 3
L1 E L2
2.5
m
m
2
4.00
m
m
2
Tr
av
erse
Mo
to
r
M3 M1 M4 M5
Tr
av
SW
Tr
av
er
se
S
w
itc
h
1 2
455 456
M
EM
BR
AN
E KEY
PAD
0.50
m
m
2
2
core
Bl
u
B
rn
Br
n
Bl
u
To
DIN ra
il te
rm
in
al
s
1 &
2
on
Ma
in
Cha
ssis
Li
nk C
on
n9
not f
itt
ed
C
onn7
C
onn4
E
ar
th
0.50
m
m
2
DIN ra
il e
ar
th
te
rm
ina
l
Pr
otecti
ve
ear
th
to g
uar
d c
ov
er
4.00
m
m
2
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
Ear
th st
ud
MACHINES SN:- 20343 - 21042