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4. Maintenance

IT IS VERY IMPORTANT TO UNPLUG THE POWER CORD BEFORE SERVICING THE POWER THREADER.

1.

Use sharp cutting tools.

2.

Follow instruction for lubricating and changing accessories.

3.

Inspect machine cord.  Replace damaged, frayed, broken or worn machine cord.

4.

Inspect extension cords.  Replace damaged, frayed, broken or worn cords.

5.

When not being used, store machine in a secured, locked area, out of reach of children and people unfamil-
iar with the threading machine.

6.

Jaw insert

Jaw insert is a wear item and should be replaced whenever teeth are worn to maintain best gripping power.

Remove

Turn jaw insert 90 degree by putting slotted screwdriver in the slot on the insert

Replace

Turn jaw insert 90 degree to let teeth face up while placing new insert sideways on locking pin and pressing
down

7.

Motor replacement

Disconnect motor from switch box.  Remove two screws holding the motor to the body and loosen one
screw close to the main drive output pinion.  Carefully lift motor and move out of the body of power threader

8.

Motor brush replacement

Check motor brush twice a year.  Replace motor brush when  is worn to less than 1/2” in length.

9.

Lubrication

Main shaft bearings need to be lubricated every 2 months in order to run the power threader trouble-free.
Grease fittings are located on the top of machine.  High grade of grease is recommended.

5.  Accessories

BT-30031 Carriage with Lever

Holds die head, cutter and reamer

BT-30033 Cutter

Full-floating, wheel-type wide roll.

BT-30032 Reamer

Positive locking, 5 flute cone, right hand 1/8” through 2”

BT-30005

Provides effortless power threader portability.

BT-30006C Oiler

Stops oil waste, keeps dies flooded.

BT-334 Stand

Folding with tray

BT-333 Tri-stand Chain Vise

Folding with tray

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Summary of Contents for BT-5020

Page 1: ...manual before assembling and operating the unit The moving parts of this unit may cause body injury if it is not proper operated Always unplug the Power Cord and switch the main switch to off position...

Page 2: ...Using BT 30032 reamer 3 3 3 Using BT 99992 quick opening die head 4 3 4 Using BT 30033 pipe cutter 4 3 5 Assembly 5 3 6 Locking the Footswitch 5 4 MAINTENANCE 6 5 ACCESSORIES 6 6 Power Threader Explo...

Page 3: ...n of the equipment grounding conductor can result in a risk of electric shock The conductor with insula tion having an outer surface that is green with or without yellow stripes is the equip ment grou...

Page 4: ...sting servicing or changing accessories Make sure the machine properly grounded Please note that the machine is designed to operate at 120 V and 50 60 Hz Use only three wire extension cord when it is...

Page 5: ...ake sure the two rollers and cutter wheel touch the pipe Turn switch to forward position and step on the foot switch Keep turning the pipe cutter handle until pipe is cut off Release footswitch and sw...

Page 6: ...ie and cover match up Slide throw out lever back to let clamp lever washer drop in slot under size bar Adjust die head to align index line with right size and tighten down the clamp lever Put die head...

Page 7: ...assembly making sure lip of tool tray 1 is up and away from foot C Place base assembly 8 upside down on ground and place legs into the holes with front leg assemblies 2 toward handle Insert leg bolts...

Page 8: ...n locking pin and pressing down 7 Motor replacement Disconnect motor from switch box Remove two screws holding the motor to the body and loosen one screw close to the main drive output pinion Carefull...

Page 9: ...030 1 Scroll 31 31031 1 Cap 32 31032 6 Screw 33 30051 1 Chuck Jaw Set 3 Ref Berkley Qty Description Fits P N Ridge 34 30052 Chuck Jaw Set 3 w inserts 30054 3 Jaw Insert 44715 35 31035 1 Strain Relief...

Page 10: ...1 Field 115V 86690 11 73002 1 Armature 115V 44010 41 73005 1 Armature fan 12 73004 2 Armature Bearing 44565 13 32013 2 Mounting Screw 44555 10 24 x 3 14 32014 1 Fan Housing Ass y Incl fan plate Ref Be...

Page 11: ..._ 7 Limited Warranty Berkley covers its products with one year warranty against defects in material or workmanship To take advantage of this warranty the complete product must be delivered prepaid to...

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