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Functional Description

Operating Instructions

06.10.03

Crane Control Option ACP 6000

KRANOPTI

1

1

Description of the Crane Control Option ACP 6000
(as from software version 2.7)

The BERGES crane control option has been developed specifically for crane and trolley
travel applications.

The extensive crane control function includes working limit settings for the maximum and
minimum speeds as well as switching inputs for speed limitation in the limit switch or safety
limit switch area.

Two inverters are required for complete 2-axis control (crane and trolley travel), one for
each axis.

The parameter 

81-PRGNO

 (selection of special programs) permits the control terminals of

the ACP inverters to be switched from the standard function to the BERGES crane control
option. This is done by entering the number 430 in the parameter 

81-PRGNO

.

The following types of contact are used for controlling the individual control inputs:

FWD = NO contact

REV = NO contact

R/J

= NO contact

PS1

= NC contact

PS2

= NC contact

PS3

= NC contact

ART = NC contact

1.1

Safety Measures

1) The frequency converter-operated lifting motor is monitored as far as possible by the fre-

quency converter. To prevent damage in the event of a fault occurring, an additional
safety switch is required for the brake control.

EXAMPLE:

The maximum frequency (parameter 23) has been programmed from 50 Hz to 100 Hz
or higher and the motor loses the torque in the weakening of the field; due to this, the
load can pass through. The damage occurring as a result can be prevented by additional
monitoring.

2) The network downtime of the frequency converter must be maintained until the terminal

“+24V” has attained 0 volt or the display of the converter has turned dark. The Inverter
protects itself from switching on frequently and turning off and is then operational again
after approx. 10 minutes.

1.2

Functional Description

FWD = Selection of direction of rotation clockwise.

Save speed.

Parameter selection: 31-FMIN

When this input is selected for the first time, the drive accelerates to the target frequency
entered in the parameter 

31-FMIN

. Operation is continued with the just reached rotational

frequency during the acceleration and deceleration phases by activation of this input.

Only the limit switch speeds entered in parameters 

34-F3

 (inputs PS1 and PS2) and 

33-F2

(input PS3) may lie below this speed in travelling operation. Simultaneous operation of the
control inputs FWD and REV means stop.

REV = Selection of direction of rotation counter-clockwise.

Save speed.

Parameter selection: 31-FMIN

HINT!

Summary of Contents for ACP 6000

Page 1: ...Operating Instructions Crane Control Option ACP 6000 as from software version 2 7 ACP SLV ...

Page 2: ...nt damage in the event of a fault occurring an additional safety switch is required for the brake control EXAMPLE The maximum frequency parameter 23 has been programmed from 50 Hz to 100 Hz or higher and the motor loses the torque in the weakening of the field due to this the load can pass through The damage occurring as a result can be prevented by additional monitoring 2 The network downtime of ...

Page 3: ...34 F3 This limit switch does not produce any frequency or functional change if the instantaneous frequency is less than that in parameter 34 F3 If the crane is in the area between limit switches S1 and S3 S4 and the direction of rotation reverse is selected then the frequen cy limit is deactivated for this direction of rotation PS2 Limit switch S2 back Parameter selection 34 F3 The input PS2 is de...

Page 4: ...uld be entered here motor runs in counter clockwise or clockwise direction The control output ST1 is connected after a start command in counter clockwise or clock wise direction A relay maximum coil current 50 mA connected here is then energized and a mechanical holding brake can be operated by way of the relay contacts In the event of a fault or drive standstill the transistor disables the output...

Page 5: ...tart forward maintain speed 1 0 1 Acceleration forward 0 1 0 Start reverse maintain speed 0 1 1 Acceleration reverse 1 0 1 1 X 1 1 Speed limit 1 forward FMAX 1 0 X 0 X 1 1 Speed limit 2 forward F4 1 0 X X X 0 1 Limit switch speed forward S2 F3 1 0 X X X X 0 Safety limit switches S31 and S32 F2 0 1 X 1 1 X 1 Speed limit 1 reverse FMAX 0 1 X 0 1 X 1 Speed limit 2 reverse F4 0 1 X X 0 X 1 Limit switc...

Page 6: ...nection Diagram NOTES 1 Maximum cable length 5 m screened Decoupling relays must be used for longer ca bles 2 Maximum cable length between inverter and braking chopper 2 m twisted 3 Mains filter option 4 Output reactor option 5 Maximum coil current 50 mA 24 V DC Connect coil with free wheeling diode ...

Page 7: ......

Page 8: ...BERGES electronic GmbH Industriestraße 13 D 51709 Marienheide Rodt Postfach 1140 D 51703 Marienheide Tel 0 22 64 17 0 Fax 0 22 64 1 71 26 http www berges de e mail Info_BEL berges de ...

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