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SYSTEM COMPONENTS

Figure 5

Hydraulic separator

Flow pipe

Return pipe

Gas pipe

Vent valve

Cock

Drain cock

Temperature gauge

Gauge fitting with cock

10 

Damper device for gauge

11 

Pressure gauge

12 

Thermometer pit

13 

Maximum pressure switch

14 

Fuel check valve

15 

5.4 bar safety valve

16 

Expansion tank/filling fitting

17 

Flow probe pit

18 

Exchanger

19 

Burner

20 

Fan

21 

Venturi tubes

22 

Air inlet pipe

23 

Gas valve

24 

Exhaust flue duct

25 

Condensate drainpipe

26 

Vent valve

27 

Ignition detection electrode

28 

Safety thermostat

29 

Gas cock

30 

Diff. Pressure switch

31 

Condensate drain manifold

32 

Return probe

33 

Exhaust flue probe

34 

Master board

35 

Slave board

36 

Pump control board

37 

Flow hot water system connection

38 

Return hot water system connection

39 

Flow high temperature connection

40 

Return high temperature connection

41 

Flow low temperature connection

42 

Return low temperature connection

43 

Modulating circulator

Summary of Contents for Power Plus Box 1001 EXT

Page 1: ...Installation Manual CONDENSING Power Plus Box 1001 INT EXT Installation Manual EN...

Page 2: ...1 4 9 Condensate outlet 11 4 10 Water circuit 12 4 11 Exhaust flue 12 5 INSTALLATION DIAGRAMS 12 6 ELECTRICAL SYSTEM 14 6 1 Power supply 14 6 2 Electrical connections 14 6 2 1 Connection to mains 14 6...

Page 3: ...r their part to be kept marking the beginning of the period of guarantee at the terms and conditions specified on the relative slip The appliance in its original packing may be exposed to temperatures...

Page 4: ...iate disposal likewise making it possible to recuperate the materials it is made of with substantial savings in energy and resources 3 TECHNICAL FEATURES 3 1 Main features Power Plus Box 1001 is a mod...

Page 5: ...tion system includes automatic resetting safety thermostat differential water pressure switch acting as a flowmeter temperature probe on flow and return controlled by a certified electronic device to...

Page 6: ...Vent valve 7 Safety thermostat 8 Min and differential pressure 9 Flow temperature control 10 Return temperature control 11 Flue temperature control 12 Return pipe 13 Flow pipe 14 Gas pipe 15 Air inlet...

Page 7: ...ure 4 1 Flow low temperature 2 Return low temperature 3 Flow high temperature 4 Return high temperature 5 Return high temperature 6 Return hot water 7 Flow low temperature 8 Return low temperature 9 R...

Page 8: ...rner 20 Fan 21 Venturi tubes 22 Air inlet pipe 23 Gas valve 24 Exhaust flue duct 25 Condensate drainpipe 26 Vent valve 27 Ignition detection electrode 28 Safety thermostat 29 Gas cock 30 Diff Pressure...

Page 9: ...uct name Serial number Product identification code CE certification number Gas type and pressures from mains Power type from mains Rated heat capacity Qn Rated working power Pn Efficiency according to...

Page 10: ...tructions b b An automatic filling system may not be used for topping up which must be done manually and recorded in the unit handbook b b If there are more than one boiler they must all be put into s...

Page 11: ...lation When positioning the appliance in the heating system account for the fact that water gas and condensate drainage connections must be made on the right hand side of the cupboard adequate room mu...

Page 12: ...l exceeds 35 kW and can therefore only be installed in premises with air vents opening towards the outside and made in conformity to provisions of the law in force Ministerial Decree D M 12 04 1996 a...

Page 13: ...ow temperature system users 4 Remote controlled water tank 5 Check valve 6 Pressure reducer 7 Filter 8 Expansion tank EAF Water from mains A High temperature kit B Low temperature kit C Water tank kit...

Page 14: ...people without experience to use the appliance and switch off the heating unit if the power cable should break call in qualified personnel to replace it Always refer to the data given in the diagrams...

Page 15: ...ful to fix the latter to its cable guide For example by connecting the low temperature circulator to a timer and or external room thermostat the electrical installation will be the one shown in Figure...

Page 16: ...7 37079 12 16563 31 8016 50 4161 69 2296 88 1336 107 815 6 35463 13 15912 32 7731 51 4026 70 2229 89 1300 108 796 5 33925 14 15289 33 7458 52 3897 71 2164 90 1266 109 776 4 32461 15 14694 34 7196 53...

Page 17: ...a Master board malfunction The master board can in fact be excluded so as to enable the system to work with a flow temperature preset in default by the manufacturer guaranteeing the heating unit with...

Page 18: ...nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80 C Adjust...

Page 19: ...buttons pressed together Furthermore each button has a specific function depending on the selected user mode Figure 21 BUTTON KEY DESCRIPTION S1 Reset button Serves to release the electric board after...

Page 20: ...and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by pressing...

Page 21: ...he desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc for 10 secs...

Page 22: ...d change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s the second...

Page 23: ...dentifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with the first e...

Page 24: ...stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the heating parameter...

Page 25: ...imatic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuits served in par...

Page 26: ...H_High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ignored and a heat demand i...

Page 27: ...lue of the outdoor temperature can be corrected by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is suggested to use a reference thermometer Preset...

Page 28: ...rt up and shut off function If the manifold temperature Setpoint 70 C the burners are ignited at time intervals equal to 2s If the manifold temperature Setpoint 4 C the burners are shut off at time in...

Page 29: ...o T_Ch_high_foot Par 18 T_Ch_low_foot Par 24 9V to a setpoint equal to SetPoint_Ch_high Par 1 SetPoint_Ch_low Par 3 The setpoint is calculated linearly between 2V and 9V Hysteresis for the end of dema...

Page 30: ...ed no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well as checking t...

Page 31: ...n 5 rapid exchanger with flowmeter 6 water tank with thermostat 7 h w max poten 230 1 255 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Pri...

Page 32: ...and by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 1 0 1 Third pump setpoint 0 Main pump of system loop 1 L...

Page 33: ...3 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card E34 4...

Page 34: ...s pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min replace the Slave card E35 35 Water differential pressure switch error contact ope...

Page 35: ...35 12 WIRING DIAGRAMS...

Page 36: ...36...

Page 37: ...sate production per hour 100 50 30 C with G20 gas 17 2 kg h Efficiency at rated power 80 60 C 98 6 Efficiency at rated power 50 30 C 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 Efficiency at...

Page 38: ...w temperature rating P1 41 8 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 7 at 30 of rated thermal input and at low temperature rating 1 98 1 ADDITIONAL ENERGY CONSUMPTION...

Page 39: ...39...

Page 40: ...oilers com Beretta reserves the right to modify the characteristics and specifications given in this publication at any time and without prior notice as part of its policy of continuous product improv...

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