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12

MAINTENANCE SCHEDULE

PROCEDURE

DAILY

3 MONTHS 6 MONTHS 9 MONTHS 12 MONTHS

Check engine oil level 

(ONLY use the type and grade of oil 

specified for this pump.)

X

Change engine oil*****

X

X

X

X

Check water pump oil level

X

Change water pump oil **

X

X

X

X

Oil leak inspection

X

Fuel leak inspection

X

Water leak inspection

X

Hose inspection

X

Water inlet screen inspection

X

Check fuel filter

X

X

X

X

Replace fuel filter

X

Inspect belts

X

X

X

X

Replace high pressure nozzle***

X

X

X

X

Inspect fuel pump filter*

X

Replace fuel nozzle*

X

Check burner air adjustment

X

X

X

X

Check burner electrodes*

X

Test water pressure*

X

X

X

X

Test fuel pressure*

X

X

X

X

Test water temperature*

X

X

X

X

Descale coil****

X

Power Cord/Outlet Socket inspection 

(replace worn or damaged parts 

immediately)

X

*      Must be performed by an authorized service technician. 

**     The pump oil must be changed after the first 50 hours of operation and then every 

250 hours or 3 months, whichever comes first.

***    High pressure nozzle should be replaced whenever pressure drops to less than 85%.

****   Scale build-up will vary with mineral content in the water and amount of usage.    

Descaling can range from weekly to yearly maintenance.

*****  The engine oil must be changed after the first 8 hours of operation and then every  

50 hours or 3 months, whichever comes first.

Summary of Contents for COMMERCIAL HW255E1CNG

Page 1: ...User Manual NATURAL GAS HOT WATER WASHER 85 610 594 COMMERCIAL SERIES HW255E1CNG HW255E3CNG HW2775E1CNG HW2775E3CNG ...

Page 2: ...ance 12 Maintenance Chart Storage Winterizing 13 Storing the Unit 13 Winterizing the Unit Parts Breakdown 14 5 HP units Breakdown 15 5 HP Phase units Parts Reference List 16 7 HP units Breakdown 17 7 HP Phase units Parts Reference List Electrical Box Assembly 18 5 HP Electrical Box Assembly Breakdown 19 5 HP Electrical Box Assembly Parts Reference List 20 7 5 HP Electrical Box Assembly Breakdown 2...

Page 3: ...gister online at bepowerequipment com product registration It is recommended that you record the product identification numbers in this manual These numbers are important to have on hand if you need to contact technical support 1 866 850 6662 The model and serial number can be found on the box and on decal on the machine ATTENTION Read through the complete manual prior to the initial use of your p...

Page 4: ...rial Do not smoke while filling burner fuel tank Never fill the fuel tanks while the pressure washer is running or hot Allow unit to cool for two minutes Always refuel slowly to avoid the possibility of spilled fuel which may cause a risk of fire Always leave room for fuel to expand in the gas tank Do not overfill Engine Fuel Tank If using a Gasoline Engine refuel with gasoline only Do not use die...

Page 5: ...ials you are spraying Use of a respirator may be required when working with some materials Do not use this pressure washer to dispense hazardous detergents WARNING Serious injury or death could occur from high pressure spray penetrating the skin Keep clear of nozzle and spray Never put your hand fingers or body directly over the spray nozzle Do not direct discharge stream at self other persons or ...

Page 6: ...r death may occur from detergents contacting the skin Serious injury can occur from loose debris being propelled at a high speed from the spray gun Injury may occur if the operator loses their balance caused by the thrust of water traveling through the spray nozzle Never use any solvents or highly corrosive detergents or acid type cleaners with this pressure washer Protective equipment such as rub...

Page 7: ...INCHES 2 6 INCHES INPUT PRESSURE PROPANE 14 INCHES 14 INCHES 14 INCHES 14 INCHES MANIFOLD PRESSURE PROPANE 10 INCHES 10 INCHES 10 INCHES 10 INCHES ORIFICE SIZE 53NG or 65LP 53NG or 65LP 53NG or 65LP 53NG or 65LP SAFETY COMPONENTS Thermostat YES YES YES YES Flow Switch YES YES YES YES High Temp Limit Protector YES YES YES YES High Pressure Relief Valve YES YES YES YES Dimensions LxWxH in 43 x20 x42...

Page 8: ...il ENGINE OIL Refer to the Engine Manual FUEL SUPPLY For stationary installations have the gas piping installed by a licensed gas fitter This must be done in accordance with the gas codes B149 1 for Natural Gas B149 2 for Propane Gas For portable machines connect the supply hose and regulator into the POL fitting in the valve on the supply tank Remember that this fitting has a left hand thread Ope...

Page 9: ...he burner APPLIANCE IN CONFINED SPACE The confined space shall have two per manent openings one near the top of the enclosure and one near the bottom of the enclosure Each opening shall have a free area of not less than one 1 square inch per 4000 BTU s per hour of the total input of all appliances within the enclosure The openings shall have free access to the room interior which should have adequ...

Page 10: ...e if machine is to be left for long periods of time CHANGING PRESSURE The variable Unloader Valve is already set to full pressure Do not adjust the Unloader past the maximum pressure as this will not increase the performance and the excessive shut off pressure will damage the Washer CLEANING CHEMICALS For chemical application a chemical injec tor is required Open the valve at the lance To change c...

Page 11: ...his switch is very similar to that of the flow switch THERMOSTAT The built in thermostat stops the unit from overheating Maximum temperature of the unit is 230 F 110 C Above this temperature the burner stops automatically HIGH LIMIT SWITCH The High Limit Switch is a thermostat which operates at a higher temperature than the built in thermostat about 300 F 150 C This switch is not adjustable and wi...

Page 12: ...justment X X X X Check burner electrodes X Test water pressure X X X X Test fuel pressure X X X X Test water temperature X X X X Descale coil X Power Cord Outlet Socket inspection replace worn or damaged parts immediately X Must be performed by an authorized service technician The pump oil must be changed after the first 50 hours of operation and then every 250 hours or 3 months whichever comes fi...

Page 13: ...ose with a male garden hose fitting on one end Connect the short hose to the inlet of the machine Put the other end of the hose into a container of windshield washer or antifreeze Turn on Cleaner and open gun until liquid comes out of nozzle foamy or soapy Put gun in OFF position for 5 seconds to get antifreeze into bypass line Shut off motor The unit is now winterized BE Pump Saver Solution P N 8...

Page 14: ...14 UNIT BREAKDOWN 1 2 10 3 4 6 8 9 7 5 HW255E1CNG HW2775E1CNG 11 12 13 14 15 16 17 18 19 20 25 26 27 28 21 22 23 24 ...

Page 15: ...PAN 1 13 70 001 005 230V 5HP MOTOR HW255E1CNG 1 14 70 001 075 230V 7 5HP MOTOR HW2775E1CNG 1 15 24601 BASE 1 16 85 300 037 UNLOADER 1 17 85 149 017B COMET FWS23530E TRIPLEX 3000 PSI 5HP PUMP HW255E1CNG 1 18 85 0149 033B COMET FWS2 TRIPLEX 3000 PSI 7 5HP PUMP HW2775E1CNG 1 19 85 300 056 WATER INLET ASSEMBLY 1 20 FIA59LD36A CONNECTOR HOSE 1 21 40362 DRAFT HOOD 1 22 40168 HEATING COIL 1 23 246115 S S...

Page 16: ...16 10 HW255E3CNG HW2775E3CNG 11 12 13 14 15 16 17 18 19 20 21 22 23 24 UNIT BREAKDOWN 1 2 3 4 6 8 9 7 5 25 26 27 28 ...

Page 17: ...0V 5HP MOTOR HW255E3CNG 1 14 70 003 075HE 230V 460V 7 5HP MOTOR HW2775E3CNG 1 15 24601 BASE 1 16 85 300 037 UNLOADER 1 17 85 149 017B COMET FWS23530E TRIPLEX 3000 PSI 5HP PUMP HW255E3CNG 1 18 85 0149 033B COMET FWS2 TRIPLEX 3000 PSI 7 5HP PUMP HW2775E3CNG 1 19 85 300 056 WATER INLET ASSEMBLY 1 20 FIA59LD36A CONNECTOR HOSE 1 21 40362 DRAFT HOOD 1 22 40168 HEATING COIL 1 23 246115 S S COIL SKIN 1 24...

Page 18: ...18 ELECTRICAL BOX ASSEMBLY BREAKDOWN HW255E1CNG HW2775E1CNG 1 2 3 4 5 OVERLOAD RELAY REFER TO CHART ON PAGE 19 7 CONTACTOR REFER TO CHART ON PAGE 19 6 8 ...

Page 19: ...THERMOSTAT 1 5 ELCT1S30 CT1S30 OFF DELAY TIMER SSAC 1 6 ELMH50AG 600 24V 50A TRANSFORMER 1 7 EL6M30A2SQ 600V 30A 2POLE FUSE HOLDER 1 8 ELATDR1 2 TIME DELAY FUSE 600V 1 2A 1 HW255E1CNG HW2775E1CNG ELECTRICAL CONTACTOR AND OVERLOAD PARTS LIST PART NO PHASE MOTOR HP VOLTAGE V CONTACTOR PART NO OVERLOAD PART NO HW255E1CNG 1 5 230 ELCI 32 ELT9E1 23 28 HW2775E1CNG 7 5 230 EL42CF35AJ ELT9E1 28 40 ...

Page 20: ...20 ELECTRICAL BOX ASSEMBLY BREAKDOWN HW255E3CNG HW2775E3CNG 1 2 3 4 5 6 7 8 10 9 CONTACTOR REFER TO CHART ON PAGE 21 OVERLOAD RELAY REFER TO CHART ON PAGE 21 ...

Page 21: ... 12 ELT9E1 7 10 PARTS REFERENCE LIST HW2775E3CNG HW255E3CNG ITEM PART NUMBER DESCRIPTION QTY 1 ELCA7 ROTARY SWITCH PUMP BURNER 1 2 EL345603 SHOCKSAFE FUSEHOLDER 1 4x1 25 1 3 ELGGC5 1 2 AMP GLASS FUSE 1 4 ELTR86 OFF 120 DEGREES THERMOSTAT 1 5 ELCT1S30 CT1S30 OFF DELAY TIMER SSAC 1 6 ELMH50MG 50VA 240 24V 60Hz TRANSFORMER 1 7 ELMH50CG 480 24V 50VA TRANSFORMER 1 8 ELMH50AG 600 24V 50VA TRANSFORMER 1 ...

Page 22: ...22 HW255E1CNG HW2775E1CNG WIRING DIAGRAMS ...

Page 23: ...23 HW255E3CNG HW2775E3NG WIRING DIAGRAMS ...

Page 24: ...coil inlet 4 Turn on the pump without the water outlet gun or outlet orifice If the pressure reading is above 50 psi have your machine descaled Else reassemble the machine DESCALING If pressure drop in the coil is over 50 psi descaling is recommended Descaling requires that use of highly corrosive chemicals It also requires the use of goggles and special protec tive clothing 1 This procedure requi...

Page 25: ...ipment s discretion COIL WARRANTY Any replacement during the warranty period will have a warranty of 1 year or the balance of the original warranty whichever is greater BE Power Equipment will replace or repair the coil at BE Power Equipment s discretion BE Power Equipment will not replace or re pair coils under warranty if the coils have been subjected to misuse such as Freezing Lime Deposit Othe...

Page 26: ...26 MAINTENANCE NOTES ...

Page 27: ...27 MAINTENANCE NOTES ...

Page 28: ...if you need assistance with the assembly or operation of your pressure washer please call 1 866 850 6662 or visit our website THE POWER YOU NEED ...

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