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Bentone BF 1 FU, Installation And Maintenance Instruction

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Bentone BF 1 FU Installation And Maintenance Instruction Download Page 40

165 105 66-2

10. 

Log of flue gas analysis

Owner

Adresss

Tel. no:

Installation

Tel. no:

Test performed 

/ 

20

Address

Test performed by:

Postal address

Company name:

Tel. no:

Boiler

Type

Make

Power kW

Burner

Type

Model

Serial no.

Fuel

Step 1

Step 2

Step 3

Draught in fireplace

Fan Press mbar

Filter smoke number

CO

2

O

2

NOx

CO

Flue gas temp. °C

Setting brake disc

Setting Air damper
Pump pressure

bar

Nozzle

Summary of Contents for BF 1 FU

Page 1: ...Providing sustainable energy solutions worldwide 178 143 35 5 P93783 2022 10 14 Installation and maintenance instruction BF 1 FU FUV LMO14 113C2E AS47CK Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...4 Method of adjusting air quantity 15 4 5 Inlet cone air adjustment 15 4 6 Air intake rotation 16 4 7 Air duct 16 5 Electric equipment 17 5 1 Safety system 17 5 2 Wiring diagram 18 5 3 Function LMO14...

Page 4: ...nly be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to...

Page 5: ...here is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical insta...

Page 6: ...LMO44 255 control unit must be used Fuels HVO XTL according to EN 15940 Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensions BF 1 FU FUV 89 172 B 190 226 278 145...

Page 7: ...ater excluded 0 67A 139W PSB 0 NOX class 4 NOX GCV preheater included 101mg kWh NOX GCV preheater excluded 94mg kWh Noise level 75dBA 1 Max operating current see data plate 2 3 Technical specification...

Page 8: ...6 0 18 0 20 0 22 0 15 20 25 30 35 40 45 50 55 160303 432 kW Air settings Nozzle assembly Scale Burner output 2 6 Basic settings HVO XTL Scale value applies to 0 mbar furnace pressure Flame signal When...

Page 9: ...00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67 55 4 84 57 5 01 59 1 20 3 99 47 4 24 50 4 47 53 4 68 55 4 89 58 5 09 60 5 29 63 5 4...

Page 10: ...10 Bentone 2 8 Components 1 2 3 4 5 6 7 10 9 8 16 5 3 6 7 17 18 19 20 21 22 23 24...

Page 11: ...X1 see Wiring diagram 8 Motor 9 Capacitor 10 Preheater where fitted 11 Ignition electrode 12 Ignition cable 13 Photoresistor 14 Inspection glass 15 Nozzle assembly adjustment 16 Cover plate 17 Flame t...

Page 12: ...filter cartridge can easily be replaced 3 4 Electrical connection Before electrical installation is begun electricity must be switched off at the main switch If the boiler has a 7 pole or a 4 pole Eur...

Page 13: ...ine If an air separator is fitted the oil filter should be installed before the air filter to increase the life span of the filter 3 For one pipe systems the return plug must be removed Refer to Pump...

Page 14: ...s for 33 kW according to basic setting diagram see Technical data Air setting 13 0 Insert setting 7 0 BF 1 FUV 63 16 Burner output 33 kW Output increase for burners with preheater 33 x 1 06 35 kW Esti...

Page 15: ...ith an Allen key How far open the air regulator must be is determined by output furnace pressure and other burner settings such as flame tube position 4 4 Method of adjusting air quantity Setting the...

Page 16: ...nd the two screws which retain the pump Then rotate the air intake to the desired position and tighten the screws The position of the air intake affects the airflow through the burner somewhat The pos...

Page 17: ...hatches doors water level pressure temperature and other safety devices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system mu...

Page 18: ...18 Bentone Bn Brown Bu Blue Gn Ye Ground Yellow Bk Black Gy Grey 5 2 Wiring diagram E106282 Alt 1 Enl DIN 4791 Alt 2 Alt 3 Alt 4...

Page 19: ...e main switch or the thermostat a new start takes place when the conditions in accordance with point 1 are fulfilled The oil burner control cuts out A red lamp in the control is lit Press the reset bu...

Page 20: ...em by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes False light durin...

Page 21: ...temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Te...

Page 22: ...n the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open t...

Page 23: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 24: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 25: ...ing the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 6 1 2 Check oil line seals When the burner has been...

Page 26: ...ct hoses oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electri...

Page 27: ...preheater thermostat may open owing to the PTC element s inability to maintain oil temperature In this case it is important to use oil burner controls with a preheater holding circuit 7 2 1 LE valve...

Page 28: ...3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cl...

Page 29: ...the burner front piece and pull it backwards until the combustion assembly is free of the burner front piece 4 Turn the screw into the front piece until there is a gap of approx 5 mm between the metal...

Page 30: ...test must be carried out following installation 8 4 Combustion device 1 Disconnect the main power and shut off the fuel supply 2 Service position 1 can be used 3 Carry out a visual inspection of the c...

Page 31: ...oil pump in the burner Tighten the screws and attach the connecting pipe G It is important that the splines engage the pump coupling correctly 8 Connect the oil hoses For conversions from one and two...

Page 32: ...he drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns correctly in the drive coupling end...

Page 33: ...isual condition of the various air regulator components Clean and replace components as necessary 10 Re assemble the burner Be especially careful when installing the inlet cone install it in the same...

Page 34: ...let cone retaining screw make note of the inlet cone position 8 Remove the inlet cone from the fan housing 9 Clean the fan wheel Undo and if necessary remove the fan wheel for more thorough cleaning o...

Page 35: ...ion toward the motor shaft Install the drive coupling end 10 Align and fit the motor flange to the fan housing Pay attention to the drive coupling so that it does not fall out and also that it aligns...

Page 36: ...bustion 8 10 2 Replacement of individual electrical components 1 Disconnect the main power and shut off the fuel supply 2 Service position 2 can be used 3 Remove the oil burner control 4 Disconnect th...

Page 37: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 38: ...ck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the...

Page 39: ...Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using im...

Page 40: ...d 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke numbe...

Page 41: ...References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K...

Page 42: ...gulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the require...

Page 43: ......

Page 44: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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