Bentone B45A 2.2H Installation And Maintenance Instruction Download Page 12 | Manualshive

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Bentone

2.8 Description B 45A 2.2H

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1. Inspection glass

2. Electric box

3. Blast tube

4. Gejder

5. Scale

6. Solenoid valve

7. Pump

8. Switch I-0

9. Indicator lamp Stage 1

10. Switch I-II

11. Indicator lamp Stage 2

12. Brake plate

13. Ignition electrodes

14. Fan wheel

15. Ignition transformer

16. Nozzle

17. Damper motor

18. Connecting pipe Stage 2

19. Connecting pipe Stage 1

20. Air intake

21. Air damper

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Summary of Contents for B45A 2.2H

Page 1: ...Providing sustainable energy solutions worldwide 178 113 56 1 2019 08 28 Installation and maintenance instruction B45A 2 2H...

Page 2: ...2 Bentone...

Page 3: ...ing the air setting ______________________________________ 18 5 Burner installation______________________________________________ 19 5 1 Examples of basic setting B 45A2 2____________________________...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...tch this must be equipped with a hatch opening switch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...urner is intended for Light oil B10 heating oil biofuel blend as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 Dimensions B 45 A...

Page 8: ...entone 2 3 Working field B 45 8 5 45 5 kg h 101 540 kW 2 3 1 Electric Specification Burner correspond to IP 20 Type Motor Complete burner Sound B 45 450W 230V 50 60Hz 10 F 230V 3 3 A 50Hz 84 dBA 0 5 d...

Page 9: ...d3 B 45A 2 135 165 M14 200 224 270 Because of the various boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a specific distrib...

Page 10: ...21 18 251 216 23 42 278 239 6 50 22 94 272 234 25 37 301 259 7 00 24 71 293 252 27 33 324 279 7 50 26 47 314 270 29 28 347 298 8 00 28 24 335 288 31 23 370 318 8 50 30 00 356 306 33 18 393 338 9 00 31...

Page 11: ...193 19 77 234 202 20 61 244 210 4 00 19 42 230 198 20 53 243 209 21 59 256 220 22 59 268 230 23 56 279 240 4 50 21 84 259 223 23 09 274 235 24 28 288 248 25 41 301 259 26 49 314 270 5 00 24 27 288 247...

Page 12: ...be 4 Gejder 5 Scale 6 Solenoid valve 7 Pump 8 Switch I 0 9 Indicator lamp Stage 1 10 Switch I II 11 Indicator lamp Stage 2 12 Brake plate 13 Ignition electrodes 14 Fan wheel 15 Ignition transformer 16...

Page 13: ...13 Bentone 12 13 14 15 16 17 18 19 20 21...

Page 14: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 15: ...15 Bentone 4 Installation 4 1 Handling and lifting instruktion figure 1 Option The lifting aid we used here are available as spare parts Figure 1...

Page 16: ...aning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium s...

Page 17: ...iler door to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using with the nut nuts 11 Connect the oil pipes to the pump refer to the chapter servicing of burners...

Page 18: ...2 Loosen the screw A turn the damper to the desired position and retighten the screw A Step 2 3 Set the control switch S2 to High Load II 4 Use a hex key to screw the socket B in to decrease or out to...

Page 19: ...in question and the fuel used at the time Basic settings The setting value for 400 kW in accordance with basic setting tables For the correct procedure when implementing settings see below Nozzle asse...

Page 20: ...a matter of a basic setting that should be adjusted retrospectively once the burner has started A flue gas analysis and soot quantity measurement must be carried out when fine tuning the burner Recome...

Page 21: ...lectrodes see technical data 8 If necessary replace the ignition electrodes 9 Fit the burner body and the burner flange together and secure with the nut G 10 Open the boiler spectacle flange to access...

Page 22: ...ir dampers Removal and installation 1 Switch off the mains power 2 Note the position of the air damper and loosen the actuator locking screw H 3 Loosen the screws L securing the air damper 4 Set the s...

Page 23: ...s test run and check combustion 6 3 1 Replacing the drive shaft Removal and installation 1 Make sure the power to the burner is switched off 2 Detach the electrical panel 3 Disconnect the motor s elec...

Page 24: ...It is important that the pump shaft splines align correctly in the pump coupling 6 Connect hoses connection pipes and electrical cables 7 Turn on the mains power 8 Bleed the pump start the burner and...

Page 25: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 26: ...ty range 2 12 mm2 s Pressure range 8 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return plug 3 Nozzle outlet G 1 8 Stage 2 and stage 1 4 P...

Page 27: ...e operation by pass plug removed and return plugged the oil which does not go through the nozzle lines is returned directly to the gear inlet and the suction line flow is equal to the sum of the 2 noz...

Page 28: ...150 16 56 141 150 11 41 105 150 31 81 150 150 26 69 148 150 19 66 150 150 13 48 122 150 36 94 150 150 31 81 150 150 22 75 150 150 16 55 139 150 42 108 150 150 35 92 150 150 d mm 35 45 55 65 75 95 60 7...

Page 29: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 30: ...es may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after servicing 7 1 3 Check oil line seals Once the burner has been installed and commissioned...

Page 31: ...the gasket seal pump Removal and installation 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 In...

Page 32: ...same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the new component 7 Start the burner Check combustion Note When servici...

Page 33: ...er control 9 1 Wiring diagram If the boiler is not equipped with wired contacts connect the enclosed contacts to terminals X4 and X6 in accordance with wiring diagram A DC Bl Svart LMO QRB 11 12 Blue...

Page 34: ...ction time on flame failure 1 s 1 s Ambient temperature 5 60 C 20 60 C Min current with flame established 45 A dc 45 A dc Max photo current at start 5 5 A dc 5 5 A dc 9 2 1 Function LMO14 24 1 Switch...

Page 35: ...sed the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes Fals...

Page 36: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 37: ...ht Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 38: ...171 905 28...

Page 39: ......

Page 40: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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