Bentone B 55-3R Installation And Maintenance Instruction Download Page 1

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Providing sustainable energy solutions worldwide

CR00349

178 112 66-3 2021-08-04

Installation- and maintenance instruction

B 55-3R / B 65-3R

BP230UVFR-S3

RSA 95/125

Translation of the original instructions.

Summary of Contents for B 55-3R

Page 1: ...roviding sustainable energy solutions worldwide CR00349 178 112 66 3 2021 08 04 Installation and maintenance instruction B 55 3R B 65 3R BP230UVFR S3 RSA 95 125 Translation of the original instruction...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...on adjustable brake plate ___ 24 5 6 Hydraulic air adjustment __________________________ 25 5 7 Air setting_______________________________________ 25 6 Maintenance_____________________________________...

Page 4: ...lative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and m...

Page 5: ...nected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection...

Page 6: ...ing 3000 hrs Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year Control change 3000 hrs Control change Fan wheel 1 year Change when dirty unbalance 3000 hrs Change when dirty unbalance Oil fi...

Page 7: ...E 2 1 Dimensions B 55 B 65 H I A D E F G B C Type Motor supply Main supply Sound B 55 230 400V 3 3 2 3A 50Hz 230V 1 0A 50Hz 89 dBA 0 5 dBA B 65 230 400V 6 0 3 6A 50Hz 230V 1 0A 50Hz 89 dBA 0 5 dBA Max...

Page 8: ...B 55 2 B 55 2H 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 100 200 300 400 500 600 700 800 mbar kW 13 0 67 5 kg h 155 800 kW 160302 687 2 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 100 200 300 400 500 60...

Page 9: ...0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 200 300 400 500 600 700 800 900 1000 1100 1200 mbar kW 22 0 99 5 kg h 260 1180 kW 160302 688 2 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 100...

Page 10: ...2 0 13 0 200 300 400 500 600 700 800 900 1000 1100 1200 mbar kW 24 0 99 0 kg h 285 1170 kW 160302 690 2 2 8 Working field B 65 3R 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 1...

Page 11: ...ar 14 21 bar depending on pump model Because of the various boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a specific distri...

Page 12: ...19 52 231 199 20 39 242 208 21 22 252 216 5 50 20 48 243 209 21 47 255 219 22 43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20 287 247 25 37 301 259 26...

Page 13: ...1 225 22 79 270 232 23 55 279 240 24 27 288 247 5 50 24 23 287 247 25 07 297 256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297 6 50 28 63 340 292 29 63 351 3...

Page 14: ...256 220 4 50 22 47 266 229 23 09 274 235 23 69 281 242 24 28 288 248 5 00 24 97 296 255 25 65 304 262 26 33 312 268 26 98 320 275 5 50 27 47 326 280 28 22 335 288 28 96 343 295 29 68 352 303 6 00 29 9...

Page 15: ...use 11 Indicating lamp Stage 3 12 Switch ll llll 13 Indicating lamp Stage 2 14 Switch l ll 15 Indicating lamp Stage 1 16 Switch 0 l 17 Motor 18 Adjustment device air damper 19 Scale air regulation 20...

Page 16: ...ormer 35 Photocell 36 Ignition wires 37 Air damper 38 Air intake 39 Solenoid valve bloc Stage 2 40 Connecting pipe 41 Solenoid valve 42 Adjustment device Nozzle assembly 43 Nozzle assembly adjustment...

Page 17: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 18: ...18 Bentone 4 Installation 4 1 Handling and lifting instruktion The lifting aid we used here are available as spare parts...

Page 19: ...eaning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium...

Page 20: ...to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using with the nut nuts 11 Connect the oil pipes to the pump refer to the chapter servicing of burners 12 Connec...

Page 21: ...mbly Stage 1 0 Stage 2 15 Damper motor Closed 0 Blue cam Stage 1 25 Orange cam MV 2 40 Black cam Stage 2 50 Red cam The black cam for Stage 2 MV 2 must be placed between the cams for Stage 1 and Stage...

Page 22: ...a matter of a basic setting that should be adjusted retrospectively once the burner has started A flue gas analysis and soot quantity measurement must be carried out when fine tuning the burner Recome...

Page 23: ...100 200 300 400 500 600 700 800 160302 035 2 kW Air settings Nozzle assembly Scale Burner output 5 3 Setting values for nozzle assembly and air damper B 65 2 2H 2R 3R 0 10 20 30 40 50 60 70 80 90 100...

Page 24: ...Stage 1 and Stage 2 by means of a hydraulic piston 3 nozzles Nozzle assembly regulation adjusts the position of the brake plate between Stage 2 and Stage 3 by means of a hydraulic piston Low load The...

Page 25: ...duce or out to increase The position of the dam per can be read from the damper scale G Carry out flue gas analysis to check the air settings 5 7 Air setting When the burner s power stage has been sel...

Page 26: ...ecure with the nuts H 10 Open the boiler spectacle flange to access the burner pipe 11 Remove and clean the burner pipe 12 Install the burner pipe make sure you install the drainage hole not on all bu...

Page 27: ...ubricate the damper shaft if applicable 6 Re engage the damper motor 7 Fit the intake grille over the air intake 8 Slide the burner together and secure it with the nuts H 9 Connect the Eurostecker con...

Page 28: ...10 Release the damper motor and lock it at 30 11 Fit the mounting plate by guiding the link arm into the attachment point on the air damper and the air damper shaft into the mounting plate make sure...

Page 29: ...fer the pump coupling to the new pump and adjust to give the same spacing between the pump and pump coupling as before K 6 Fit the oil pump on the burner and tighten the screws J It is important that...

Page 30: ...ustion Use caution when operating the burner surfaces may be hot Use Loctite 5188 on threaded oil lines If the burner is directly connected ensure that all components on the burner are without power 1...

Page 31: ...l are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use lid screw ho...

Page 32: ...ir dampers and does not normally need to be changed Low load Set control switch for load position to position II high load Turn orange cam disc to 0 to reduce airflow and to 90 to increase airflow Ret...

Page 33: ...orange cam disc to 0 to reduce airflow and to 90 to increase airflow Place black cam disc in a position between blue and orange cam discs and adjust to obtain a good load change Return the control sw...

Page 34: ...260 l h Gear capacity 225 l h 294 l h Max pressure on the suction and return side 4 bar 4 bar 7 3 Mounting dismounting by pass plug In a 2 pipe system excess oil is led back direct to the oil tank In...

Page 35: ...and produces a drop in the oil pressure The spring in the regulating valve presses the regulating piston forward until it seals in port P This cuts off the oil flow to the nozzle and ensures that the...

Page 36: ...l quality according to current standards On commissioning with an empty tube system the oil pump should not be run without oil for more than 5 min a condition is that the pump is being lubricated duri...

Page 37: ...37 Bentone 165 305 02 8 Electrical equipment 8 1 Wiring diagram...

Page 38: ...1 UV detector S1 Operating switch S3 Rules Operating thermostat S4 Temperature pressure limiter S7 Main switch S8 Air pressure switch S30 External reset T1 Ignition transformer X1 Connection block X20...

Page 39: ...n Control mode by pressing the reset button for 3 seconds when the Flame LED flashes during start up In Control mode the Status LED shines yellow the Fan LED flashes and LEDs 2 6 show the flame signal...

Page 40: ...at the damper motor is in the Low Load mode by supplying voltage to connection 8 on the control unit 9 Ignition on The control unit supplies voltage to the ignition transformer by activating connectio...

Page 41: ...ssure fl ame detector cabling etc 6 IONISATION CIRCUIT FAULT RED Replace the control unit Contact reseller distributor 7 INTERNAL COMMUNICATION ERROR RED Reset the system to continue normal operation...

Page 42: ...25 RAM ERROR RED Replace the control unit Contact reseller distributor 26 INTERNAL FAULT RED Replace the control unit Contact reseller distributor 27 NOT USED 28 NOT USED 29 AMBIENT TEMPERATURE RED Am...

Page 43: ...butor 50 IGNITION FEEDBACK RED The system detected voltage at terminal 16 at the incorrect time or no voltage Check cabling and ensure sufficient earthing 51 PILOT FEEDBACK RED The system detected vol...

Page 44: ...LOCAL RESET RED The local reset button has been pressed in for more than 10 seconds or the reset button is stuck 61 FUEL VALVE OPEN RED Fuel valve open at incorrect time 62 STRONG UV FLAME RED Flame...

Page 45: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 46: ...gnition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate...

Page 47: ...too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil that...

Page 48: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 49: ...mperature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main sw...

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Page 52: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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