Benelli TRE-K899 Owner'S Manual Download

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6.4

Table of lubricants and fluids

INDEX

Summary of Contents for TRE-K899

Page 1: ...M A N U A L E U T E N T E O W N E R S M A N U A L M A N U A L U S U A R I O B E N U T Z E R H A N D B U C H M A N U E L U T I L I S AT E U R Pure passion since 1911 ...

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Page 3: ...n display 2 3 4 5 7 7 7 8 10 12 13 16 17 18 19 19 20 21 23 25 27 28 29 4 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 5 5 1 5 2 5 3 5 3 1 5 3 2 5 3 3 5 3 4 5 3 5 5 3 6 5 4 5 4 1 Operation Using the motorcycle Preriding checks Running in Selecting the display functions Adjusting the clock Parking the motorcycle Saddle disassembly driver Refuelling Starting the engine Improve our riding skills Adjustmen...

Page 4: ...ine oil level Checking the coolant level Topping up the coolant level Checking the wear of the brake pads Checking the brake fluid level Checking the tires and rims Checking of the rims and the wheel rims Cleaning checking and lubricating the drive chain Cleaning Lubrication Replacing the fuses Front projector lamps replacement Battery Cleaning the motorcycle Prolonged inactivity Technical informa...

Page 5: ...ettable emotions For any servicing or suggestions you might need please contact our authorized service centres Enjoy your ride CAUTION Benelli Q J s r l declines any responsibility whatsoever for any mistakes incurred in drawing up this manual The information contained herein is valid at the time of going to print Benelli Q J s r l reserves the right to make any changes required by the future deve...

Page 6: ...mpartment We remind you however that BENELLI TRE 899 K is a high performance vehicle that needs to be ridden cautiously You should refrain from driving the vehicle out of bounds if you are not sure of tour ability in managing it however when you ride on public street you have to scrupulously observe the Highway Code Always remember to use a homologated helmet of your size and always correctly lace...

Page 7: ...any service job in compliance the highest professional standards using Benelli original spare parts only as the best guarantee for full interchangeability smooth running and long life All Benelli motorcycles come with a Warranty Card However warranty does not apply to the motorcycles used in competitions No motorcycle part may be tampered with altered or replaced with parts other than original Ben...

Page 8: ... of the Owner s Manual or contact the Customer Service Benelli calling 39 0721 418740 which will arrange to send to you the updated version 4 DANGER Warns you that there is a serious instrinsic danger that could cause personal injuries and deadly accidents in case you don t follow the supplied directions WARNING Warns you that there is a danger that could cause personal injuries and deadly acciden...

Page 9: ...6701888829 Benelli Q J s r l Pesaro Italy 97867023490 3 Homologation data All Benelli motorcycles have identification numbers 1 Vehicle identification number 2 Engine serial number 3 Homologation data We recommend writing down the main numbers in the spaces provided below Frame No Engine No Colour Code Key No ZBN TK B35 ...

Page 10: ...r colour code and key identification number apart from frame serial number Identification motorcycle The motorcycle is identified by the matriculation frame number Motorcycle key identification The key supplied in four copies can be used both for starting the motorcycle and for operating all the locks Keep the key copies in a safe place Knowing the key identification number is essential in case yo...

Page 11: ... by any modifications of the motorcycle original conditions WARNING It is possible to personalize the suspension of BENELLI TRE 899 K trim by working on the special adjustments this activity is absolutely unwary unless the user is absolutely confident of his technical ability The trim adjustment can compromise the motorcycle safe use and therefore it has to be done only by expert persons Wherever ...

Page 12: ...irs on your BENELLI TRE 899 K For any necessity or further information don t hesitate to apply to your Benelli Distributor or to the nearest Benelli Authorized Workshop You can find the Benelli Distributor and the Benelli Authorized Workshop list on the web site www benelli com or calling the Benelli Customer Service dialling 39 0721 418740 The full control of this motorcycle is basic for a safe r...

Page 13: ...untary bumps can cause the vehicle to topple over with subsequent risk of serious harm to people or children To prevent the vehicle from tipping over never park it on soft or uneven ground nor on asphalt strongly heated by the sun Do not cover your motorcycle with a canvas soon afterwards riding Before covering your motorcycle wait until the engine and the exhaust pipes have thoroughly cooled If y...

Page 14: ...control of the vehicle and serious injury Check that the total of driver and passenger weight the burden weight and the vehicle gross weight NEVER exceed the granted values Never carry any incorrectly fastened object on your motorcycle because it could move from its position during riding Steadily fasten the heaviest objects near the center of the motorcycle and equally divide the load on both sid...

Page 15: ...rovided on the motorcycle as firmly as possible Improperly secured luggage may affect stability Never fix bulky or heavy objects to the handlebar or to the front mud guard as this would affect stability and cause danger Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts When fitting panniers available from the Benelli spare parts service arran...

Page 16: ...us requests Benelli has designed a number of special components for use in competitions and or sporting events The use of such components is strictly limited to areas closed to traffic Failure to observe this restriction constitutes a breach of the Highway Code for which Benelli Q J cannot be held responsible For more information about Benelli special components visit the web site www benelli com ...

Page 17: ...spects of the motorcycle Familiarizing with the vehicle The rider s ability and his mechanical skills form the basis of riding safety It is advisable to practise riding in areas without traffic until you have become familiar with the vehicle and its controls Being aware of one s limits When riding never exceed your limits nor those imposed by law Being aware of your limits and acting accordingly w...

Page 18: ...uld be exercised by all users and in particular by inexperienced riders When you make a turn avoid sudden braking Failure to observe this warning could lead to the sliding of the wheels and the loss of control of the vehicle Always operate the brakes before starting a turn When you are laterally blown by a sudden gust of wind as it may happen when you re overtaken by a vehicle of great dimensions ...

Page 19: ...s absolutely advisable to wear a helmet taking care of choosing a homologated and of the right size one If the helmet has no visor take care of wearing appropriate protective glasses during your riding The helmet has to be always laced up If you carry a passenger you better make sure that he wears correctly a homologated helmet Never wear light helmet DGM ...

Page 20: ...must allow complete freedom of movement and not hamper the rider in any way In addition they must have no loose parts capable of catching in the control levers the footrests the wheels the drive chain etc in order to avoid dangerous situations WARNING Protective clothes do not afford complete protection against the risk of personal injury in the event of an accident It is therefore essential not b...

Page 21: ...recious property and like that it has to be protected Every time you park your motorcycle operate the steering lock and remove the ignition key Park your motorcycle in a closed garage every time it is possible Install a good quality anti theft device on your vehicle ...

Page 22: ... Before each ride it is essential to verify the operation of the visual and acoustic signals 1 High beam low bean and parking light 2 Horn 3 Rear turn indicators 4 Number plate lamp 5 Tail lamp and stoplight 6 Front turn indicators 1 2 3 4 6 5 ...

Page 23: ... steering lock 2 Clutch lever 3 Electric controls on the left 4 Fuel tank cap 5 Electric controls on the right 6 Throttle twist grip 7 Front brake lever 8 Instruments and warning lights The terms right and left are referred to the motorcycle viewed from the riding position 1 2 3 4 5 6 7 8 ...

Page 24: ...lutch lever pulled in if a gear is engaged the switch will cut out engine current supply thus stopping it If the motorcycle is parked sidestand down and the gears are engaged the switch prevents the engine from being started thereby avoiding the risk of accidentally toppling the vehicle Dual return spring Safety switch DANGER Checkthe sidestandposition beforeriding 20 3 2 ...

Page 25: ... the clutch Control Turn indicator Shifting the lever to the left or right switches on the left or right turn indicators The switch then returns to the central position Press to turn off the indicators Horn button Press to operate the warning horn High beam flasher button Press the button repeatedly Control Lights Lights on 21 ...

Page 26: ...ngage disengage the clutch Horn button It is used to attract the attention of other road users in case of danger Control Lights Pushing the switch you can turn the sidelights into the headlights or dipped headlights on beam or low beam Control Turn indicators It is used to show the rider s intention to change direction or lane High beam flasher button It is used to attract the attention of other r...

Page 27: ...t brake Engine Run off Stop the engine and prevent it from being restarted Throttle twist grip Rotate counterclockwise to Engine start button The push button must be released as soon as the motor is switched on Pressing the button 3 seconds after the motor starting you can 3 4 Hazard warning lights ...

Page 28: ...system CAUTION To avoid damaging the electrical equipment be sure not to hold down the button for longer than 5 consecutive seconds If after some attempts the engine does not start contact your Authorized Benelli Service Center Throttle twist grip It controls the fuel air mixture supplied to the engine which regulates engine speed To increase engine speed rotate the hand grip from its idle positio...

Page 29: ...k the absence of any restriction in the steering action before you ride The ignition switch enables and disables the electrical circuit and the steering lock The four positions of the switch are described below OFF position All electrical circuits are deactivated The key can be removed ON position All electrical circuits are activated The instruments and warning lights perform the self diagnostic ...

Page 30: ...ering is locked The key can be removed CAUTION Do not leave the key on the P position for a long time in order to avoid discharging the battery of your motorcycle P position Turn the key from the LOCK position to the P position parking All electrical circuits are deactivated except the parking lights position lights The steering is locked The key can be removed ...

Page 31: ...ully pulled The N neutral position is indicated by the warning light on the instrument panel To change into first gear push the lever down To change into second gear lift the lever up Lifting the lever up repeatedly engages all the other gears in succession up to the sixth speed ...

Page 32: ...orange Lights up in case of the fuel injectors in this case contact an authorized service center as soon as possible 6 Coolant temperature indicator Indicates the cooling coolant temperature expressed in Celsius degrees C Warning lights Multifunction Display 7 Tachometer Indicates the engine rpm expressed in thousands 8 Alarm Led Lights up when the oil pressure or the cooling water tempeare not co...

Page 33: ...l scale value is 320 km h 198 8 mph 2 Total mileage counter Displays the total distance covered from 0 to 999999 km or mi Chrono chronometer Displays the distance covered time expressed in minutes seconds and hundredths Clock Display The time 0 12 and the minutes 3 Trip mileage counter Displays the partial distance covered from 0 to 99999 9 km or mi Lap trip With the Chrono mode it displays the in...

Page 34: ...ck Parking the motorcycle Saddle disassembly driver Refuelling Starting the engine Improve our riding skills PROTECT THE ENVIRONMENT Benelli Q J in order to protect the interests of the community awakens the Customers and the Technical Assistance operators to use the vehicle and dispose of its replaced parts respecting the laws in force concerning environmental pollution and waste disposal and rec...

Page 35: ... any of the above mentioned parts shows a failure during its operation have it controlled and repaired by a Benelli Authorized Workshop before using the motorcycle Check fluid level Check for fluid leakage Pull lever and press pedal to check brake operation Brakes Clutch lever Pull lever and check that it moves smoothly and gradually Check that grip rotates smoothly and returns to closed position ...

Page 36: ...ons Verify that the operation is smooth and uniform Drive chain Ensure that it is tensioned and lubricated as necessary Check level Refuel if necessary Check for fuel leakage Fuel Coolant Check level in expansion tank and circuit Check for leakage Engine oil Check level Check for leakage OPERATION ...

Page 37: ... km 310 6 to 621 3 mi 1000 to 2500 km 621 3 to 1553 mi rpm max New tyres and brakes must undergo a proper running in period to reach their complete efficiency Avoid abrupt acceleration turning and braking during the first 100 km 62 1 mi Failure to observe these prescriptions can lead to the sliding of the wheels and the loss of control of the vehicle with subsequent risk of accidents 4000 7500 600...

Page 38: ... TRIP To move from the visualisation 1 Total Trip to the visualisation 2 press the Start button for more than two seconds To move from the visualisation 2 Chrono Lap to the visualisation 3 press the Start button for more than two seconds when the chronometer is switched To switch from function 3 Clock Trip to function 1 keep pressed the Start button for more than two seconds TOTAL TRIP CHRONO LAP ...

Page 39: ... the START button for less than one second Each time the START button will be pressed for less than one second the Lap function will indicate the Chrono time in the specific moment To stop the Chrono press the START button for less than one second To stop the Lap press the START button for three seconds at least To leave the Chrono position press the START button for three seconds at least moving ...

Page 40: ...ton to select the measure unit you desire moving automatically to the C o F selection press the START button for less than one second to select the temperature unit you desire Press the START button for at least three seconds to confirm and exit from the Set Km Mi visualisation Set Service When the first 1000 km 621 3 mi will be reached and every 10000km 6213 6 mi you will see the flashing Service...

Page 41: ...e Start button until the desired figure has been entered Press the Start button 2 sec to enter the following figure Repeat the above procedure to enter the second figure of the hours the first and second figure of the minutes Press the Start button 2 sec to confirm the time adjustment and to stop the selection the flashing OPERATION ...

Page 42: ...he sidestand as far as it will go and then slowly tip the motorcycle toward you to bring the stand supporting foot into contact with the ground s surface WARNING Park the motorcycle safely on solid ground On slopes engage the first gear and park the vehicle so that the front wheel faces uphill Remember to put the gear lever in the neutral position before restarting the engine ...

Page 43: ... parked on the sidestand as your full weight would rest on the vehicle s only support To move the side stand to its rest position horizontal position tilt the motorcycle to the right and at the same time lift the thrust arm with your foot OPERATION ...

Page 44: ...e disassembly driver 1 Insert the key 2 Press the end part of the saddle and at the same time turn the key counterclockwise 3 Slightly lift the saddle from the rear slide it backwards and remove it 1 2 3 OPERATION ...

Page 45: ...ft the tank cap 3 After refuelling press down the tank cap while rotating the key clockwise to facilitate the locking Then release the key and remove it CAUTION The plug can only be closed with the key in DANGER After refuelling always make sure that the plug is correctly replaced and locked 1 3 2 ...

Page 46: ...ay cause the fuel to overflow as a result of the expansion due to the heat from the engine or to exposure to sunlight Fuel spills can catch fire The level of the fuel in the tank must never be higher than the base of the filler Verify that the tank filler cap is correctly closed before using the motorcycle CAUTION Only use unleaded fuel with a R O N octane rating of 95 or higher Immediately wipe t...

Page 47: ...ne starting The gears are in neutral The gears are engaged the clutch lever is pulled and the side stand is up Press the start button without turning the throttle twist grip As soon as the engine starts release the button DANGER Do not press the start button for longer than 5 consecutive seconds Avoid warming up the engine while the vehicle is stationary It is advisable to bring the engine to the ...

Page 48: ...l lessons as well as practical riding sessions in areas closed to traffic The instructor s advice will help the novice rider become familiar with the basics of riding safety Relying on the advice of persons other than a qualified riding instructor even if possessing specific knowledge may prove to be useless or even dangerous especially if the practical training takes place in an area open to traf...

Page 49: ... of the vehicle while riding be sure to always keep both hands on the handlebars All adjustments must be performed when the vehicle is stationary and where not otherwise provided in this manual they have to be done only by Benelli Authorized Workshop in fact some of these operations can cause a danger for the user s safety if they are not properly done or if they are unappropriate ...

Page 50: ... 5 Adjustment of minimum engine rpm 6 Gear lever adjustment 7 Drive chain adjustment 8 Adjusting rear suspension compression damper hydraulic device 9 Adjusting rear suspension spring preload 10 Back foot brake pedal regulation User User User User User Authorized Dealer Authorized Dealer Authorized Dealer User Authorized Dealer User Authorized Dealer User 11 Front brake lever adjustment ...

Page 51: ...47 1 6 4 3 2 7 11 9 10 1 5 8 TABLE ...

Page 52: ... the four possible directions by turning the ring nut clockwise or anticlockwise 4 1 2 DANGER Never perform the adjustment while riding Move the wing mirror to regulate the position CAUTION Never attempt to move the whole mirror to adjust it this could cause it to break Front brake lever adjustment 5 3 1 Adjusting the rearview mirrors 5 3 2 3 INDEX ...

Page 53: ...crew to lower the light beam screw to raise the light beam Front projector regulation 5 3 3 Adjustment of minimum engine rpm DANGER Never perform the adjustment while riding 5 3 4 Work cable knob to adjust engine idling speed Tightening it will increase the minimum rpm Loosening it will decrease the minimum rpm The idle speed should range from 1200 to 1300 rpm INDEX ...

Page 54: ...obs clockwise B A Regulate the windshield 5 3 5 Move aside the adjuster cap Unloose the ring nut A and reset the clutch lever play by turning the adjustment B clockwise or anticlockwise Turn clockwise to decrease the play Turn anticlockwise to increase the play DANGER Never perform the adjustment while riding Clutch lever play 5 3 6 INDEX ...

Page 55: ...uter adjusters that enable you to adjust your motorcycle to the load The adjuster 1 located in a lower position on the connection holding the shock absorber to the swingarm controls rebound damping The adjuster 2 on the shock absorber expansion reservoir controls compression damping Turn the adjusters 1 and 2 clockwise to increase damping or counter clockwise to reduce damping 5 4 1 Adjusting susp...

Page 56: ...f preload DANGER The high temperature of the exhaust pipes can cause burns Before adjusting the rear suspension shut off the engine and wait until the exhaust pipes have thoroughly cooled The rear shock absorber contains highly compressed gas Do not try to open or disassemble it in any way CAUTION When you estimate the rear suspension settings never push or pull in any way on the exhaust muffler a...

Page 57: ...cks Spring length Spring Preloading 14 mm 0 55 in Standard configuration 138 mm CAUTION Adjusting of the preload starts from the damper spring length of 138 mm 5 43 in The compression and rebound adjustment starts from the all close position direction INDEX ...

Page 58: ...he community awakens the Customers and the Technical Assistance operators to use the vehicle and dispose of its replaced parts respecting the laws in force concerning environmental pollution and waste disposal and recycling The main periodic checks and maintenance operations are shown in the following tables These operations are necessary to keep the motorcycle safe and in perfect running order Th...

Page 59: ...he engine and setting the start switch to OFF On the contrary while checking the fluid levels it is advisable to keep the motorcycle in an upright position without using the rear stand The annual checks must be performed every year except if a kilometer based maintenance is performed instead From 40 000 km 24854 7 mi repeat the maintenance intervals starting from 10 000 km 6213 6 mi As to the serv...

Page 60: ...ble below describes all the scheduled maintenance operations Inspection and adjustment cleaning lubrication or replacement according to requirements Replacement i R Tables of scheduled maintenance 6 2 Tighten Dealer T ...

Page 61: ...I I I I I I I I Check Change I R I R NO 1 2 3 4 COOLING LIQUID COOLING PLANT SPARKING PLUG 5 6 7 ENGINE OIL ENGINE OIL FILTER PETROL FILTER AIR FILTER MAINTENANCE FREQUENCY Check coolant level and for coolant leakage 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK ...

Page 62: ... I I I I I I I I Check Change NO 8 9 10 11 BRAKE LIQUID FRONT BRAKE REAR BRAKE BRAKE PADS 12 13 14 TRANSMISSION CHAIN CROWN PINION STOP WASHER OIL CIRCULATING TUBES MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I I I I I Check operation ...

Page 63: ...ust I I I I I I I I I I I I Check Adjust NO 15 16 17 18 CLUTCH CLUTCH COMMAND THROTTLE BODY 19 20 21 REAR FORK PADS CHAIN FORK CHAIN GUIDE SLIDE LOWER FRAME CHAIN SLIDE ACCELLERATOR COMMAND MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I...

Page 64: ... STEERING CROWS SADDLE POST STEERING SADDLE POST BALL BEARING REAR FRONT WHEEL BALL BEARING 26 27 28 VALVES DISTRIBUTION CHAIN DISTRUBUTION MOBILE PAD DISTRIBUTION CHAIN STRETCHER MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK R R Check Adjust I I I I R ...

Page 65: ...Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary NO 29 30 31 32 REAR DAMPER WHEELS TIRES 33 34 35 LARGE FORK BALL BEARINGS SWINGARM FORK FORK OIL MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I Ch...

Page 66: ...unctioning NO 36 37 38 39 HORN INSTRUMEN TATION BATTERY PLANT 40 41 42 SIDESTAND LATERAL ASSEMBLY STAND SWITCH VISION LIGHTS SIGNALS FRONT HEADLIGHT MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I I I Check functioning I I I I I I I I I ...

Page 67: ...ECTROFANS ELECTRONIC FUEL INJECTION MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I I I Make sure that all nuts bolts and screws are properly tightened I I I I I Adjust engine idling speed and synchronization I I I Check functioning Chec...

Page 68: ...CLUTCH COVER SCREWS ALTERNATOR RUBBER EVEN TENSION DEVICE CATALYSER 54 55 56 EXHAUST PLANT VALVE INLET OUTLET VALVE ACTUATOR VALVE ACTUATOR CABLE OIL BASIN SCREWS MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I Change I I I I R ...

Page 69: ...E HOSES MOVING PARTS AND CABLES MAINTENANCE FREQUENCY 1000 KM 621 MI 1st SERVICE 10000 KM 6213 6 MI 2 st SERVICE 20000 KM 12427 3 MI 3 st SERVICE 30000 KM 18641 MI 4 st SERVICE 40000 KM 24854 7 MI 5 st SERVICE ANNUAL CHECK I I I I I I I I I I I I I I Check Change Check Change 60 SCREEW GENERATOR FEMALE COUPLING T T T T Check Change ...

Page 70: ... 3 Tools and accessories supplied WARNING It is recommended to use the supplied tools only if you are able to properly handle them and however only if you are sure about the action you have the performance ...

Page 71: ...6 4 Table of lubricants and fluids 67 INDEX ...

Page 72: ...en allowed to cool down for at least ten minutes after riding The check must be performed after placing the motorcycle in an upright position on a horizontal surface Level should be in between MAX and MIN reference indicated on casing Top up if necessary WARNING Do not start the engine if the oil level is below the MIN mark ...

Page 73: ...ceed the MAX level mark At the end of the operation place back the oil filler plug CAUTION To avoid clutch sliding and damage to the engine never add chemical additives to the engine oil nor use an engine oil different from the one specified in the table lubricants and fluids Make sure that no foreign body gets in the crankcase while topping up the engine oil Oil filler plug ...

Page 74: ...ntact with engine oil can cause skin cancer on guinea pigs Even a brief contact with engine oil can cause skin irritation Keep new or exhaust engine oil out of reach of children and domestic animals While topping up the engine oil wear a long sleeved shirt and a pair of water proof gloves to protect your skin If the engine oil comes in touch with your skin wash it away with soap and water Correctl...

Page 75: ...rizontal surface The level in the cup must be included between the MAX and MIN references In the case the cooling liquid level is under the MIN reference remove the cup plug and make a topping up or bring the motorbike in the closest Benelli Authorized machine shop CAUTION Do not start the engine if the coolant level is below the MIN mark Coolant sight glass 71 6 6 INDEX ...

Page 76: ...recommended in the lubricants and liquids table After the reset time reassemble carefully the radiator cap CAUTION Coolant can damage painted and plastic parts Danger when you top up the coolant level be careful not to spill coolant on any part of the motorcycle If you do spill coolant on your motorcycle immediately wipe it away using a clean cloth 6 6 1 ...

Page 77: ...coolant can become flammable When it is lighted it produces an invisible flame Avoid spilling coolant on hot parts of the motorcycle because the subsequent combustion of ethylene glycol could cause serious burns Coolant is a highly toxic fluid Avoid contact and ingestion Keep coolant out of reach of children and domestic animals In the event of a coolant ingestion immediately call a doctor and do ...

Page 78: ...horized Workshop the wear and tear of the linings and wherever need make them replaced To facilitate inspection without removing the pads from the callipers brake pads have a wear mark If the grooves in the friction material are still visible the pad is still in good condition The rear brake pads must be replaced when about 1 5 mm 0 05 in of friction lining is still visible through the opening in ...

Page 79: ...75 Limit of the wear and tear of the linings 1 5 mm 0 05 in 1 5 mm MIN ...

Page 80: ...lure of the braking system stop immediately the motorcycle and call the nearest Benelli Authorized Workshop Never use your motorcycle if the fluid level is below the MIN mark The brakes may fail to properly operate which could lead to an accident If the brake fluid level is below the MIN mark you must have it topped up by an Authorized Benelli dealer Checking the brake fluid level 6 8 Rear brake f...

Page 81: ...If the brake fluid comes in touch with your skin or eyes immediately wash with water Use only the brake fluid specified in the table lubricants and fluids of this manual Mixing different brake fluids can cause a dangerous chemical reaction as well as the decrease of the braking efficiency with subsequent increase of the risk of accidents An insufficient amount of brake fluid may allow the introduc...

Page 82: ...p of the vehicle Before riding your motorcycle it is therefore necessary to measure the tyre pressure at room temperature The vehicle must be parked since three hours at least DANGER Before using the motorcycle always check the pressure and wear of the tyres An incorrect inflating pressure can lead to dangerous situations during riding An insufficiently inflated tyre can cause the sliding of the t...

Page 83: ... these conditions are not verified have the tyre replaced by an Authorized Benelli dealer DANGER If a tyre is punctured it must be replaced not repaired A repaired tyre provides a restricted performance and lower safety levels than a new one If you make a provisional or emergency repair to a tyre you must ride at very low speed until you reach the nearest Benelli Authorized service center and have...

Page 84: ...n on the wheel rim leading to the deflation of the tyre and the loss of control of the vehicle Have the tyres replaced according to their direction of spin which is highlighted by a small arrow on the tyre sidewall New tyres should be run in for a short period before demanding their full performance In fact during this period the tyres could have a reduced grip on some kind of roads We suggest to ...

Page 85: ...ind that the wheel rim is damaged have it replaced by a Benelli Authorized service center Never attempt to repair the wheel rim even in case of slight damage Every time you replace a tyre or a rim you must have a wheel balancing performed Wheel unbalanced can adversely affect performance and handling of the motorcycle as well as shorten the life of the tyres ...

Page 86: ...drive chain is in poor condition or improperly adjusted can lead to accidents If you notice any anomaly in the working of the drive chain like suspected noises or excessive loose of the chain go immediately a Benelli Authorized service center Wherever you suspect that can exist a serious failure of the drive chain stop immediately the motorcycle and call the nearest Benelli Authorized service cent...

Page 87: ...NELLITRE 899 K is of the O RING type To prevent it from damaging never clean the chain with a steam or high pressure water jet nor use gasoline or other solvents Chain shall be cleaned using suitable products for cleaning O ring chains ...

Page 88: ...y to perform this operation every 500 km 310 68 mi every time bike is ridden under the rain and after the bike is washed Riding your motorcycle when the drive chain is in poor condition or improperly adjusted can lead to accidents To ensure proper operation the drive chain needs to be properly lubricated DANGER Correct tightening of the tensioner lock nuts is essential to rider and passenger safet...

Page 89: ...F position before checking or replacing the fuses in order to avoid a short circuit with subsequent damage to other electric parts of the motorcycle Replacing the fuses 6 11 40 Ah reload fuse 40 Ah supply fuse The recharge fuse is located on the left side of the motorcycle in the position shown in the figure Service fuses are located under the seat remove the saddle to gain access to the fuses Rem...

Page 90: ...5A Lights Injection Services Instrument Petrol pump Electric fans WARNING Never replace a fuse with a rating other than that prescribed in order to avoid damage to the electrical equipment of the motorcycle which could lead to a fire INDEX ...

Page 91: ...87 For the front projector lamps replacement remove the right and left inspection covers of the parable unscrewing the 3 fixing screws Remove the burned lamps Front projector lamps replacement 6 12 ...

Page 92: ... toxic and corrosive substance Avoid any contact with your eyes skin and clothes Always wear protective glasses when you have to work near the battery In the event of a contact with sulphuric acid give the FIRST AID as described below CONTACT WITH SKIN Wash away with a great amount of water INGESTION Drink great amounts of water or milk and immediately call a doctor CONTACT WITH EYES Wash away wit...

Page 93: ...o disconnect the battery cables or have the battery removed by skilled personnel In case of prolonged inactivity to avoid shortening the life of the battery it is essential to have it recharged by a Benelli Authorized service center every 3 4 months in order to guarantee its life in time INDEX ...

Page 94: ...action WARNING Do not wash your motorcycle soon afterwards riding Attend a few minutes to allow the engine and the exhaust pipes to thoroughly cool Before washing the vehicle stop up the exhaust pipes and protect the electrical parts Never use washing systems involving steam or high pressure water jets These systems could cause water infiltration and damage the internal parts of your motorcycle Av...

Page 95: ...water on the brakes can lead to a decrease of the braking effectiveness with subsequent risk of accidents After completing the washing run the engine for a few minutes and start off at reduced speed Carefully apply the brakes a few times so as to dry the brake pads and discs ...

Page 96: ...gh quality wax Park your motorcycle in a fresh dry and dark place with a temperature relatively constant and lower than 25 C 77 F Avoid direct contact of the tyres with heating pipes or radiators and avoid prolonged contact with oil or gasoline Avoid parking with the tyres near to electrical motors or devices capable to produce sparks or electric discharge During the period of inactivity place you...

Page 97: ... Therefore the technical data that are below can be different from those that can be checked on the vehicle Moreover some data like the performance are susceptible of alteration in function of the specific recording conditions besides of course in function of the typical performance of every vehicle Technical information 7 810 2183 850 1320 dimensions in mm ...

Page 98: ...io Idle speed Distribution Starting Clutch 11 6 0 5 1 1250 U min double overhead camshaft electric starter multi disck in oil bath Lubrication Cooling Filter oil forced wet sump liquid type with water oil exchanger cartridge Maximum net power Maximum net torque 78 kW to 10000 rpm 75 Nm to 5000 rpm WEIGHT Empty weight Weight with fuel 215 kg 473 9 Lbs 240 kg 529 1 Lbs Maximum weight technically acc...

Page 99: ... sprocket Z 44 Number of teeth on rear sprocket Transmission ratio FUEL Recommended Fuel tank capacity Lead free premium petrol min 95 RON 22 lt 5 41 Gal 4 lt 1 32 Gal ENGINE OIL Recommended Total API SJ 15W 50 Synthetic JASO MA CC MC G4 Quantity without oil filter cartridge replacement 3 5 lt 1 Gal Reserve fuel 3 3 lt 0 8 Gal Z 79 1 795 TRANSMISSION PRIMARY Number of teeth on pinion Z 16 Number o...

Page 100: ...able six speed gearbox with gears always in taken 2 786 12 817 1 944 8 946 1 524 7 011 1 304 6 001 1 167 5 368 1 080 4 969 SUSPENSION FRONT Type Rod diameter Travel range Upside down telescopic hydraulic fork 50 mm 1 96 in 150 mm 5 9 in FRAME Type Steel aluminium mixed solution SUSPENSION REAR Type Swingarm Wheel travel range Progressive with mono shock absorber which can be in extension regulated...

Page 101: ... 320 mm 12 5 in Pincers 4 piston BRAKE REAR Type Disc diameter Single steel disc 240 mm 9 4 in Pincer 2 piston RIMS FRONT Type Material Five spokes aluminium casting Dimensions 3 50 x 17 RIMS REAR Type Material Five spokes aluminium casting Dimensions 6 00 x 17 ...

Page 102: ...t voltage Low beam High beam Front light 12 V 2X 12V 55W Front turn indicators Battery Alternator Rear light Brake light 2X 12V 55W 2X 12V 5W LED 12V 2X 21W 12V 12 Ah 480 W to 5000 rpm Rear turn indicators 12V 2X 6W only pilot pilot passenger full cargo 2 2 Bar 2 2 Bar 2 3 Bar Maximum inflating pressure only pilot pilot passenger full cargo 2 4 Bar 2 6 Bar 2 9 Bar INDEX ...

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Page 104: ...propertyof BenelliQ J s r l Anytotalorpartialreproductionisforbidden VersionSeptember2006 01 BenelliQ J s r l StradadellaFornaceVecchia 61100 Pesaro Italy www benelli com Benellisuggestionsoriginalaccessories THE END ...

Page 105: ...Q J Strada Fornace Vecchia 61100 Pesaro Italy tel 39 0721 41871 fax 390721 418722 Benelli SSMT support benelli com ...

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Benelli TRE-K899, Owner'S Manual

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