BendPak HDS-14 Installation And Operation Manual Download Page 1 | Manualshive

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IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTAL-
LATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND
AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

Manual

REV E 09-12-14

p/n 5900161

14,000 POUND CAPACITY
COMMERCIAL GRADE
FOUR-POST LIFTS

MODELS:
HDS-14

VER C

HDS-14X

VER C

1645 Lemonwood Dr.

Santa Paula, CA. 93060, USA

Toll Free 1-800-

253-2363

Tel: 1-805-

93

3-

9970

Fax: 1-805-933-9160

www.bendpak.com

RECEIVING

The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.

BE SAFE

Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the opera-
tor. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside. Keep this operation manual near the lift at
all times. Make sure that ALL USERS read and understand
this manual.

ORIGINAL INSTRUCTIONS IN

ENGLISH LANGUAGE

INSTALLATION AND OPERATION MANUAL

DRAFT COPY

DO NOT SEND

400V 50Hz SUPPLY DETAILS ARE

INCLUDED WITH ELECTRICAL CON-

TROL BOX. DISREGARD SUPPLY WIR-

ING DETAILS IN THIS MANUAL

EUROPEAN USERS

Keep this operation manual near the

machine at all times. Make sure that

ALL USERS read this manual.

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Summary of Contents for HDS-14

Page 1: ... listed in your invoice as being in a good condition of shipment If any of these goods listed on this Bill of Lading are missing or damaged do not accept goods until the shipping carrier makes a notation on the freight bill of the missing or dam aged goods Do this for your own protection BE SAFE Your new lift was designed and built with safety in mind However your overall safety can be increased w...

Page 2: ... more than a commitment to you it s also a commitment to the value of your new BendPak lift For full warranty details and to register your new lift contact your nearest BendPak dealer or visit http www bendpak com support warranty Warranty void if data plate is removed made in CHina MT20 Model Number Lifting Capacity Serial Number Date of Manufacture Power Unit Number Volt Ph Freq Amp Description ...

Page 3: ...lift for correct initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Carefully inspect the unit on a regular basis and perform all maintenan...

Page 4: ...nway Installation 14 Step 6 Offside Runway Installation 14 Step 7 Cable Sheave Installation 15 Step 8 Cable Installation 16 18 Step 9 Power Unit Installation 18 Step 10 Routing Hydraulic Hoses 19 21 Step 11 Routing Air Lines 21 22 Step 12 Power Unit Hook Up 23 25 Step 13 Inspecting Slack Safety Springs 25 Step 14 Lift Start Up Final Adjustments 25 26 Step 15 Anchoring The Columns 26 27 Step 16 Att...

Page 5: ...erty or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information contact BendPak Inc Ranger Produc...

Page 6: ...le is in danger of falling 10 ALWAYS ENSURE that the safeties are engaged before any attempt is made to work on or near vehicle 11 DRESS PROPERLY Non skid steel toe footwear is recommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the operator from electric shock Never connect the green power cord wire to a live terminal This is for grou...

Page 7: ...REMENTS HDS 14 4 Min Thickness 3 000 PSI HDS 14X 4 Min Thickness 3 000 PSI DANGER All models MUST be installed on 3000 PSI concrete only conforming to the minimum requirements shown above New concrete must be adequately cured by at least 28 days minimum IMPORTANT NOTICE These instructions must be followed to ensure proper installation and operation of your lift Failure to comply with these instruc...

Page 8: ...8 Assembly View ...

Page 9: ...ngth of Runways 199 5054 mm 236 5816 mm Min Wheelbase Rated Capacity 140 3556 mm 170 4318 mm Min Wheelbase 75 Rated Capacity 120 3048 mm 145 3683 mm Min Wheelbase 50 Rated Capacity 100 2540 mm 120 3048 mm Min Wheelbase 25 Rated Capacity 80 2032 mm 95 2413 mm Locking Positions 15 15 Lock Spacing Every 4 102 mm Every 4 102 mm Lifting Time 60 Seconds 60 Seconds Standard Motor 220 VAC 60Hz 1 Ph 220 VA...

Page 10: ...ollowing section the terms highest and lowest refer to elevation of floor A Mark locations where lift columns will be posi tioned in bay B Place target on floor at column positions NOT on column base plates and record readings C Find the highest of the four locations Find the difference between the readings at each of the re maining three columns and the highest reading D The difference is the est...

Page 11: ...Unit loca tion Each Runway MUST be installed with the Utility Rails to the inside For the remainder of this instruction we will illustrate the Power Unit mounted at the DRIVER SIDE LEFT FRONT column TOP ILLUSTRATION For Power Unit at right rear rotate lift 180 leaving approach Ramps and Front Tire Stops in original position IMPORTANT NOTE POWER UNIT LOCATION ...

Page 12: ... thickness recommended by the factory is no more than 1 2 per Column using shims and anchors provided with the lift A maximum shim thickness of 2 is possible by ordering optional Shim Plates Contact your authorized BendPak Distributor for ordering information 3 Using a forklift or crane raise the Cross Tubes making sure the Plastic Slide Blocks are still in position and drop down into the top of t...

Page 13: ...y Safety Locks engage and rest on the third or fourth lock position or approximately 24 off the ground It is impor tant that the SLACK SAFETY LOCK IS CLEARED The Slack Safety Lock must never rest on the Safety Ladder See Fig 4 1 4 3 3 Manually raise the Cross Tubes until the Primary Safety Locks engage and rest on the third or fourth lock position or approximately 24 off the ground See Fig 4 4 DAN...

Page 14: ... re installation See Page 15 4 Position the Powerside Runway on top of the Cross Tubes with the Utility Rail towards the center The fitting holes located at the side of the Powerside Runway should be adjacent to the Power Unit Column Align the holes in the runway with the holes on the Cross Tubes and bolt together using four M12 x 1 75 x 90 hex bolts and washers See Fig 5 5 STEP 6 Offside Runway I...

Page 15: ... 4 You must reinstall the SHEAVES AND PINS in the same order as they are removed See Fig 7 2 7 5 HELPFUL TIP Removing and replacing the Sheave Shaft to adjust the Sheaves during the installation of the Cables will allow for greater clearance when routing Cable ends CAUTION Use Caution as the Sheaves can fall and break if dropped And be sure to install the locking Screw when adjustments and install...

Page 16: ...32mm Cable B C HDS 14X 5595067 HDS 14 14LSXE 12 x 10 101mm Cable C D HDS 14X 5595068 HDS 14 14LSXE 12 x 11 726mm Cable D STEP 8 Cable Installation Fig 8 1 WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMB...

Page 17: ...cessary to loosen the Sheave Pin and move or adjust the pulleys during Cable installation See Fig 8 4 3 Route the threaded Cable ends through the ends of each Cross Tube over the Slack Safety Sheave then to the top of each Column Secure using the M22 hex nuts and flat washers Tighten each nut until there is at least one inch of threads protruding through the top of the nut The Cables will remain l...

Page 18: ... Installation 1 Mount the Power Unit the Flex Tube Mounting Bracket the Vibration Dampener and the Air Valve Mounting Bracket to the Power Unit Mounting Bracket using the M8 hex bolts and nyloc nuts See Fig 9 1 2 Fill the reservoir with 12 quarts of 10 WT hydraulic oil or Dexron automatic transmission fluid Fig 8 6 Fig 8 7 DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WIT...

Page 19: ...single phase All wiring must be per formed by a certified electrician only SEE WIRING INSTRUCTIONS AFFIXED TO MOTOR FOR PROPER WIRING INSTRUCTIONS NOTE Check the Power Unit to determine proper connection ports for Power and Return lines It will be necessary to remove shipping plugs from both ports prior to installing Fittings STEP 10 Routing Hydraulic Hoses 1 Install the 90 degree Hydraulic Fittin...

Page 20: ... end of the Cylinder On the pipe thread side of the Fitting it is recommended to use Teflon Tape or pipe sealer See Fig 10 5 5 Route both the Power Unit Hydraulic Hose and TWO 2 lengths of Air Line through the Flex Hose See Fig 10 6 6 Install the end of Flex Hose with the Straight Fitting on the Hydraulic Hose into the hole in the Powerside Runway adjacent to the Power Unit Install the end of the ...

Page 21: ...on Air Valve Assembly on to the power unit mounting bracket The Push Button Air Valve should be positioned away from the Power Side Ramp on the out side of the lift for operator safety See Fig 11 1 2 Route the air line that was left unconnected in Step 10 to the 90 Air Line Compression Fitting of the Push Button Air Valve Assembly See Fig 11 2 3 Once the air line has been connected with the Push B...

Page 22: ...REQUIRED TUBING MUST BE CUT SQUARE WITH ALL PLASTIC BURRS REMOVED AIR TUBING ASSEMBLY SEE PAGE 19 FOR ASSEMBLY OF AIR LINE TUBING INTO FITTING CAUTION REMOVING THE AIR TUBING FROM THE COMPRESSION FITTINGS WILL CAUSE DAMAGE TO THE TUBING ITSELF USE OF A DAMAGED AIR LINE MAY RESULT IN SAFETY LOCK FAILURE ...

Page 23: ...440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZE...

Page 24: ...24 ...

Page 25: ...12 quarts of 10 WT hydraulic oil or Dexron automatic transmission fluid 2 Spray the inside of the Columns where the Slide Blocks glide with a light lubricant or WD 40 3 Test the Power Unit by pressing the push button switch If the motor sounds like it is operating properly raise the lift and check all hose connections for leaks If the motor gets hot or sounds peculiar stop and check all electrical...

Page 26: ...emove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 9 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFETY PIVOT points with WD 40 or equal 10 Run the lift up and down a few times to ensure that the locks are engaging uniformly and that the safety release mechanisms are func...

Page 27: ... ft lbs IMPORTANT If anchor bolts do hold when torqued to required amount concrete must replaced Saw cut and remove 24 x 24 square area each column base then re pour with reinforced 2500 concrete to a depth of six inches minimum keying new concrete under existing floor See Fig 15 5 STEP 16 Installing Accessories 1 Install the Approach Ramps on the entry side of the lift Use the Lower Pin Tube See ...

Page 28: ... the safety ladder bar at the top of the Column at B until the cross hairs of the Level align to reference mark on the target scale See Fig 17 1 9 Repeat steps locating the target assembly at points C and D and adjusting safety ladders at each corre sponding Column until the reference mark on the target scale is on the cross hairs of the Level The Runways are now level at all four points See Fig 1...

Page 29: ...his will put pressure on the hydraulic system Stop and check all fit tings and hose connections Tighten or reseal if required POST INSTALLATION CHECK OFF n Columns properly shimmed and stable n Anchor Bolts tightened n Pivot Sheave Pins properly attached n Electric power supply confirmed n Cables adjusted properly n Safety Locks functioning properly n Check for hydraulic leaks n Oil level n Lubric...

Page 30: ...D 9 12X 14 Rolling Jack Air Line Kit Installation Part 5174009 REV 01 06 09 Rolling Jack maximum weight capacity for use with HDS 14 or HDS 14X is 7 000 lb 3 175 kg per unit OPTIONAL EQUIPMENT INSTALLATION ...

Page 31: ...31 Adapter Plate Required for HD 9 12 14 HDS 14 Adapter Plate Required for HD 9 12 14 HDS 14 ...

Page 32: ... Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance Shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting It Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lifts ...

Page 33: ...ea Pay careful attention to overhead clearances 4 Raise the lift to the desired height by pressing the push button on the power unit 5 After vehicle is raised to the desired height lower the lift onto the nearest Safety Lock Do not allow Cables to become slack ALWAYS ENSURE ALL SAFETY LOCKS ARE ENGAGED before entering work area To Lower Lift 1 Before lowering vehicle be sure all personnel are clea...

Page 34: ...ensure they are in good operating condition Lubricate locking latch shafts Push release arm several times for oil to penetrate pivot points 2 Check equalizer cable tension Adjust per lift installa tion instructions 3 Check all Cables for excessive signs of wear 4 Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear Always call local service representative if electrica...

Page 35: ...heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT t Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines t Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WI...

Page 36: ...36 ...

Page 37: ...37 ...

Page 38: ...only be completed by a qualified lift technician t The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY t It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer t The center of g...

Page 39: ...AND UNDERSTAND all safety warning procedures before operating lift t KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points t ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift t USE LIFT CORRECTLY Use...

Page 40: ...d start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Page 41: ... new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 ...

Page 42: ...eck vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Return unit for repair Return unit for repair 10 Check motor is wired correctly Compare wiring of motor to electrical diagram on power unit drawing 11 Inlet screen clogged Clean inlet...

Page 43: ...lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydrau...

Page 44: ...0 M6 x 1 0 6 10 14 13 5 16 18 M8 x 1 25 12 19 29 31 4 3 8 16 M10 x 1 50 20 33 47 62 7 16 14 32 54 78 1 2 13 M12 x 1 75 47 78 119 108 9 16 12 M14 x 2 00 69 114 169 173 5 8 11 M16 x 2 00 96 154 230 269 3 4 10 M18 x 2 50 155 257 380 372 7 8 9 M22 x 2 50 206 382 600 716 3 4 Anchor Bolts 75 MIN 110 MAX Torque Recommendations Grease Port Lubrication Locations Lubricate Once A Week ...

Page 45: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 46: ...___________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ____________________________________________________________________ ___________...

Page 47: ...47 ...

Page 48: ...A 9 5535017 NUT M20 x 2 5 NL 4 10 5535303 NUT M20 x 2 5 4 11 5545343 WASHER M20 FLAT 4 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5245174 08 01 2014 TM 00664 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK IN...

Page 49: ... 1 23 5900152 ALIGN OIM OPERATION INSPECTION MAINTENANCE 1 24 5900153 ALI SAFETY INSTRUCTIONS STICKER 1 25 5905151 SAFETY TIPS CARD ALI ST 90 1 26 5905103 WARNING ALI WL 200 1 27 5930605 4 POST SERIAL TAG 1 28 5905940 PRODUCT DATA LABEL 1 29 5905557 MAX CAP DANGER 14K 1 30 5905465 MANUFACTURER LABEL 1 31 5905200 4 POST DECAL KIT LESS ALI 1 A REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION...

Page 50: ... A 9 5535017 NUT M20 x 2 5 NL 4 10 5535303 NUT M20 x 2 5 4 11 5545343 WASHER M20 FLAT 4 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 5245177 08 04 2014 TM 00664 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK I...

Page 51: ...DPAK 90 WARRANTY CARD 1 23 5900152 ALIGN OIM OPERATION INSPECTION MAINTENANCE 1 24 5905151 SAFETY TIPS CARD ALI ST 90 1 25 5905103 WARNING ALI WL 200 1 26 5930605 4 POST SERIAL TAG 1 27 5905940 PRODUCT DATA LABEL 1 28 5905557 MAX CAP DANGER 14K 1 29 5905465 MANUFACTURER LABEL 1 30 5905200 4 POST DECAL KIT LESS ALI 1 A REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTION RELEASE DERIVED FROM 52...

Page 52: ... 4 8 5545347 WASHER M12 FLAT WASHER 4 9 5535354 NUT M12 x1 75 4 10 5550106 FTG ELB 04 JIC 06 NPT 1 11 5550395 FTG TEE 04 COMP x 04 COMP x 04 COMP 3 12 5550089 FTG ELB 04 COMP x 06 NPT 2 13 5550008 FTG ELB 04 JIC 06L ORB 1 14 5505032 ROTOR CLIP 18mm SS 4 15 5530107 HHB M14 x 2 0 x 40 4 16 5535107 NUT M14 x 2 0 4 17 5545009 WASHER Ø4 3 x Ø9mm x 0 8mm 2 18 5530008 SHCS M4 x 0 7mm x 12mm 2 19 5535010 ...

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Page 56: ...For Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com p n 5900161 ...

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