BENDIX Wingman FLR20 Service Data Download

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Summary of Contents for Wingman FLR20

Page 1: ...gure 2 Once cruise control is set and the system is maintaining a set following distance between you and the vehicle in front WARNING Improper use of the Bendix Wingman Advanced system can result in a...

Page 2: ...When working in the engine compartment the engine should be shut off and the ignition key should be removed Where circumstances require that the engine be in operation EXTREME CAUTION should be used t...

Page 3: ...ordinary cruise control Vehicle manufacturers may use alerts messages and dash arrangements that vary from the examples shown here Consult the vehicle operator s manual for applicable details regardi...

Page 4: ...ENDIX DRIVER INTERFACE UNIT DIU Although the system functions the same how the alerts are displayed to the driver can be different Where a DIU Driver Interface Unit is used all visual text and audible...

Page 5: ...adaptive cruise control with braking feature will maintain the set speed and following distance The detected forward vehicle slows moderately The Following Distance Alert FDA will sound and a visual...

Page 6: ...collision mitigation feature will apply up to two thirds of the vehicle s braking capacity The driver must immediately act to potentially avoid or lessen the severity of a collision The detected forwa...

Page 7: ...ntil the accelerator is released then cruise control will resume the original set speed automatically Switches on the cruise control Nothing The adaptive cruise control with braking feature will not e...

Page 8: ...Wingman Advanced collision mitigation feature is ready to intervene if needed It does not require cruise control to be set The collision mitigation feature of WingmanAdvanced will alert you automatic...

Page 9: ...r vehicle and the detected forward vehicle ahead is less than one and a half 1 5 seconds and decreasing Once the audible alert is given the driver should increase the distance between his her vehicle...

Page 10: ...er intervention within 15 seconds after the brake overuse alert sounds it will shut itself off and set a Diagnostic Trouble Code DTC The driver will continue to receive alerts butALL Wingman Advanced...

Page 11: ...ms make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle If the vehicle is equipped with a Bendix AD IS air dryer system a Bendix DRM dryer reservoir modu...

Page 12: ...mpact the radar s performance before reinstalling Replace the panel if necessary with an original OEM supplied panel Do not paint over the panel 3 Perform appropriate inspections of the braking system...

Page 13: ...ring the initial 15 seconds after ignition on As the Wingman Advanced self test runs the driver should hear a short set of beeps The test checks the engine transmission and brake systems to make sure...

Page 14: ...s If driver complaints persist continue asking questions to more narrowly de ne the driving condition presenting the problems Review proper operating conditions in the operator s manual Mounting Probl...

Page 15: ...drop out of cruise mode providing an audible and or visual warning to the driver as well The driver must pull off the road and cycle the ignition to before the vehicle s cruise control can be used Doe...

Page 16: ...age Radar sensor discoloration or small scratches may be acceptable Signi cant damage such as cracks or broken pieces will require radar sensor replacement Regardless of the exterior condition check f...

Page 17: ...from the online Bendix Literature Center order BW2329 This software provides the technician with access to all the available ECU diagnostic information and con guration capability For Bendix Wingman...

Page 18: ...e system generates a Diagnostic Trouble Code DTC where a lamp or icon is illuminated on the instrument cluster or the driver display then a current version ofACom Diagnostics software is required Sele...

Page 19: ...86 14 J1939 Signal Error Missing EEC1 message M 36 886 14 J1939 Signal Error Missing EEC2 message M 37 886 14 J1939 Signal Error Missing ERC1_DR message M 38 886 14 J1939 Signal Error Missing ERC1_XR...

Page 20: ...886 14 J1939 Signal Error Invalid EBC2 RF wheel P 118 886 14 J1939 Signal Error Error in EBC2 RF wheel N 119 886 14 J1939 Signal Error Not available EBC2 LF wheel O 120 886 14 J1939 Signal Error Inval...

Page 21: ...VDC1 YC engine control O 166 886 14 J1939 Signal Error Invalid VDC2 steer angle P 167 886 14 J1939 Signal Error Error in VDC2 Steer Angle Sensor SAS N 168 886 14 J1939 Signal Error Not available VDC2...

Page 22: ...r ice from the sensor if present Clear the Wingman Advanced trouble codes using the procedure in Section 4 4 Clearing Diagnostic Trouble Codes DTCs If the error returns call the Bendix Tech Team for a...

Page 23: ...Wingman Advanced or ACB system Contact the dealer or call the Bendix Tech Team at 1 800 AIR BRAKE 1 800 247 2725 option 2 for the correct part number to use or the re programming steps to take for th...

Page 24: ...ome examples of components sensors or switches that produce J1939 signals are brake lamp pressure switches steering angle sensors cruise control switches gross vehicle weight sensors various engine to...

Page 25: ...he Antilock Brake System is fully operational or whether its functionality is reduced by a permanent or temporary e g low voltage defect not con gured not yet fully initialized or has a loss of input...

Page 26: ...ose connections POWER SUPPLY TESTS 1 Take all measurements at the radar sensor harness connector 2 Place a load e g 1157 stop lamp across the supply voltage and ground connection Measure the voltage w...

Page 27: ...d replacement of the radar sensor is recommended 4 Check for other J1939 devices which may be inhibiting J1939 communication The service technician should consult the vehicle manufacturer s procedures...

Page 28: ...2 BENDIX WINGMAN ADVANCED DIAGNOSTIC TROUBLE CODE DTC SELF CLEARING Many of the diagnostic trouble codes DTCs will automatically clear when the cause of the problem is corrected When the technician tr...

Page 29: ...1 5 1 0 0 5 9 See Note Below City 0 5 2 3 Highway 37 mph 1 5 1 0 0 5 TABLE 8 CONFIGURING FOLLOWING DISTANCE ALERTS FDA Note Con gurations 8 and 9 are available on select applications only and may not...

Page 30: ...ent FIGURE 19 CLEARING THE RESETTABLE DATA LOG 5 5 2 DATA OVERVIEW At the eet s discretion Wingman Advanced makes data available see Figure 22 in a data log regardless of whether or not Advanced is us...

Page 31: ...31 FIGURE 22 TYPICAL WINGMAN ADVANCED VEHICLE REPORT...

Page 32: ...racket allows for the radar sensor to be properly aimed laterally and vertically to maximize Wingman Advanced system performance When mounting a radar sensor the wire harness connector should always p...

Page 33: ...WingmanAdvanced system adhere to the following guidelines The radar sensor assembly should be OEM installed on the vehicle following all OEM speci cations The radar s eld of view must NOT have interf...

Page 34: ...PPENDIX B RADAR ALIGNMENT Appendix B Bendix FLR20 Radar Alignment B1 0 RADAR ALIGNMENT ALIGNMENT FLOWCHART For Bendix FLR10 radar sensors see SD 61 4962 Use this owchart to nd which section s of this...

Page 35: ...ont of the vehicle using a bracket with three stand offs two of which are used when making adjustments if necessary It is important to use the correct stand off when making any alignment adjustments U...

Page 36: ...e displayed Bendix DIU Screen Showing learned alignment value Use a Torx T 20 screwdriver here to adjust for the lateral alignment IMPORTANT Do not adjust this stand off For example the Figure above s...

Page 37: ...te normally A value outside that range means the radar sensor should be adjusted BENDIX ACOM DIAGNOSTICS SCREEN SHOWING ALIGNMENT VALUE Alignment Value Range Degrees Service Action Number of Full Turn...

Page 38: ...4 4 Clearing Diagnostic Trouble Codes DTCs B3 6 Then follow steps B3 7 12 to reset the alignment value stored in the system B3 7 Procedure to Reset the Alignment Value Select Wingman Advanced on the s...

Page 39: ...hen measured by an inclinometer set to zero on the vehicle s frame Use a Torx T 20 screwdriver here to adjust for the vertical alignment IMPORTANT Do not adjust this stand off NOTE Complete the steps...

Page 40: ...aser Guide K065284 Magnetic Feet 3 K096579 Shorter Bar Install Steel Clip over FLR20 Steel Clip actual design may vary ALIGNMENT TOOLS AVAILABLE C1 1 Park the vehicle on a level oor Air suspensions mu...

Page 41: ...de of the truck Be sure to check back and forth for each side of the radar sensor several times to ensure accuracy C1 5 Repeat the process for the opposite side reversing the tool so that the laser li...

Page 42: ...horizontal section of the frame rail Follow the manufacturer s instructions typically digital inclinometers have a SET button for this purpose Calibrate or zero the Digital Inclinometer on a Cab Frame...

Page 43: ...d corner of the display helps the driver maintain the correct range Verify that both vehicles remain in the middle of the lane during the test The radar determines the distance and alignment to the ve...

Page 44: ...es the vehicle slow and the Wingman Advanced system maintain the following distance Is the engine throttle reduced Is the engine retarder applied Are foundation brakes applied Are there diagnostic tro...

Page 45: ...rder applied Are the foundation brakes applied Are there diagnostic trouble codes logged Does your truck proceed toward the forward vehicle without a following distance alert or braking intervention Y...

Page 46: ...er to provide audible warnings 2 LED arrays one each in yellow and red a single orange and blue LED and an LCD screen for visual warnings and a light radar sensor to distinguish between day and night...

Page 47: ...et The driver should turn off the vehicle wait 15 seconds and then turn it back on again If the problem persists a quali ed technician will be necessary for troubleshooting See the Power Up Self Test...

Page 48: ...tware Generally 4 relates to the farthest distance setting available and 1 relates to the closest distance setting available In many of theAdvanced con gurations available inACom two or more distance...

Page 49: ...two cab lighting conditions after which the DIU will automatically toggle between the two settings based on the light radar sensor s input Both the bright mode setting and the dark mode setting are s...

Page 50: ...d through a current version of Bendix ACom Diagnostics software for use by a eet as a driver training tool with or without coordinating the data made available by WingmanAdvanced In addition to being...

Page 51: ...istance determined in the current con guration for FDA Level 1 The DIU will begin to give the driver audio and visual alerts for as long as the forward vehicle is in this zone and traveling at the sam...

Page 52: ...e in an FDA Level For FDA Level 3 the audible alert will be a continuously repeating tone and the visual alert is three yellow LEDs and a screen with the vehicles close as shown below Object Detected...

Page 53: ...llision is likely to occur and the collision mitigation feature activates the foundation brakes the tone of the alert will typically change and the display will be as shown below The driver must immed...

Page 54: ...the ACB icon as shown below Set Speed 55mph ACB When a forward vehicle is detected and either the distance to the vehicle or a following distance alert is shown the ACB icon should remain on the scre...

Page 55: ...Typically by applying the brakes or cancelling cruise control The intervention cancels cruise control After a Brake Overuse Alert for a period of time typically 20 minutes the Wingman Advanced system...

Page 56: ...he requested information Company location technician date time VIN and click OK 6 Select how you want the report displayed or printed Then click OK 7 The ACom DTC report is generated This can be saved...

Page 57: ...screen Click start with ECU 3 Select DTC For reference 4 Select Read Active DTCs diagnostic trouble codes are shown along with descriptions of the codes and tests that can be run to troubleshoot the...

Page 58: ...art with ECU 3 Select DTC For reference 4 Click Read Active DTCs diagnostic trouble codes are shown along with descriptions of the codes and tests that can be run to troubleshoot the code You can sele...

Page 59: ...725 option 2 6 2 Stationary Object Warning Indicator This is a status indicator for the function of stationary object warning Available for use in Bendix Wingman Advanced system versions since 2010 1...

Page 60: ...uipment Maintenance Brake System and ABS Functionality 12 2 3 System Preventive Maintenance 12 2 4 Additional Support at www bendix com 1 800 AIR BRAKE 1 800 247 2725 option 2 12 3 0 Introduction to T...

Page 61: ...nt Parts 32 A 3 FLR20 Radar Sensor Mounting Clearance 33 Appendix B Bendix Wingman Advanced Radar Alignment 34 39 B1 Radar Alignment Flowchart 34 B2 Preferred Method Lateral Alignment Procedure Using...

Page 62: ...62 NOTES...

Page 63: ...63 NOTES...

Page 64: ...MICROSOFT and any other company or trademark are solely for identi cation and cross reference purposes The trademarks are the property of their respective companies and are not af liated with or endor...

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