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5

FIGURE 4

EXHAUST 

PORT

IF EQUIPPED

(17 - SCREW)

METAL I.D. 

TAG

1

CHECK 

VALVE “C” 

26

SR-4

 VALVE DISASSEMBLY     

 

(TYPE 1 REFER TO FIG. 4)

REMOVAL AND DISASSEMBLY OF THE PRESSURE 
PROTECTION PISTON (FIG. 4)

1.   Remove the four round head machine screws which 

secure the spring retainer (1) to the valve body. NOTE: 
Take caution when removing the spring retainer as it is 
spring loaded.

2.   Remove the spring (2) and pressure protection piston 

assembly (3).

3.   Remove the inlet valve (4) from the piston stem and 

o-rings (5) from the piston. NOTE: Do not attempt to 
remove the retaining ring and stem from the piston.

REMOVAL AND DISASSEMBLY OF THE CONTROL 
PISTON

4.   Note and mark the position of the control piston cover 

(6) on the valve body. Remove the four 1/4 inch -20 
hex head cap screws and lock washers which retain 
the cover to the body.

5.   Remove the cover, seal ring (7), control piston assembly, 

and spring (8) from the valve body.

6.   From the control piston (9) remove the three o-rings 

(10, 11 & 12).

7.  Remove the reservoir port fi tting (13) from the valve 

body.

8.   Remove the o-ring (14) from the reservoir fi tting.

REMOVAL OF CHECK VALVE “C”

9.  Place the reservoir fi tting (13) in a vise and remove 

retaining ring (23), valve retainer (24), spring (25) and 
check valve (26).

10. Remove the inlet valve spring (15), and inlet and 

exhaust valve (16).

11. If so equipped, remove the screw (17), washer (18) and 

diaphragm (19) from the exhaust port.

REMOVAL OF THE TWO SINGLE CHECK VALVES “A” 
& “B”

NOTE: 

Figures 2 and 4 show check valve “A” and check 
valve “B” out of position for illustration.

12. Remove the two 3/8 inch socket head pipe plugs which 

retain the two single check valves in the body.

13. Remove the two check valve springs (20), and rubber 

check valves (21).

CHECK 

VALVE “B” 

21

CHECK 

VALVE “A”

21

(18 - WASHER)

(19 - DIAPHRAGM)

2

3

5

4

6

7

9

11

10

12

8

20

20

15
14

16

25

24

13

23

Summary of Contents for SR-4 SPRING BRAKE CONTROL VLV

Page 1: ...SEMBLY The SR 4 valve may be identified by the metal tag affixed to the cover by one of four cap screws Porting is as follows 1 2 inch NPT or 3 4 inch NPT spring brake supply port for reservoir mounti...

Page 2: ...protection valve will escape through the 2 reservoir and will not be able to resupply the 1 reservoir The 1 reservoir will retain full pressure because of the pressure protection check valve and chec...

Page 3: ...reservoir Build the tractor and trailer to full system pressure by placing the trailer supply valve in the charge position and the parking control valve in the brakes released position Note As system...

Page 4: ...res deactivate the electrical system in a manner that safely removes all electrical power from the vehicle 6 Never exceed manufacturer s recommended pressures 7 Never connect or disconnect a hose or l...

Page 5: ...r to the body 5 Remove the cover seal ring 7 control piston assembly and spring 8 from the valve body 6 From the control piston 9 remove the three o rings 10 11 12 7 Remove the reservoir port fitting...

Page 6: ...g 6 from the base of the bore Remove the o rings 7 8 from the piston 6 Remove the check valve assembly from the main body by lightly clamping the body in a vise and turning the check valve assembly co...

Page 7: ...ipe plugs Torque to 140 170 inch pounds ASSEMBLY EXHAUST CHECK VALVE 1 If so equipped position the diaphragm 19 washer 18 and screw 17 in the control piston exhaust port Torque the screw from 15 to 25...

Page 8: ...cle Systems LLC All rights reserved 7 2007 Printed in U S A OPERATING AND LEAKAGE TESTS Check the tractor dash gauge against a test gauge known to be accurate prior to performing these tests Connect t...

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