BENDIX R-12DC DBL CHECK RELAY VALVE Manual Download Page 2

2

OPERATION

APPLICATION

Under normal conditions, the internal biased double check
valve assures that the primary service signal controls the
valve.  Air pressure delivered to the primary service port
enters the small cavity above the piston and moves the
piston down.  The exhaust seat moves down with the piston
and seats on the inner or exhaust portion of the inlet/exhaust
valve, sealing off the exhaust passage.  At the same time,
the outer or inlet portion of the inlet/exhaust valve moves
off its seat, permitting supply air to flow from the reservoir,
past the open inlet valve and into the service brake
chambers.  In the event of a loss of the primary service
line, (see Figure 4) the double check valve mechanism in
the cover of the R-12DC

 valve will move, shutting off the

primary service line, and instead allow the secondary service
line to apply the air pressure needed to operate the valve.

Note: Secondary service line may leak out of the primary
service at control pressures up to 20 psi when the primary
signal is not present.

BALANCE

The air pressure being delivered by the open inlet valve
also is effective on the bottom area of the relay piston.

BRAKES

APPLIED

FIGURE 4 - R-12DC

 APPLIED POSITION (SHOWING BIASED DOUBLE CHECK OPERATIONAL VIEWS)

SECONDARY

CONTROL LINE

SUPPLIES RELAY

PISTON

CONTROL LINE

FAILURE

NORMAL: BIASED

DOUBLE-CHECK VALVE

ALLOWS PRIMARY

CONTROL LINE SUPPLIES

RELAY PISTON

BRAKE PEDAL

APPLIED

BRAKE PEDAL

APPLIED

BRAKE PEDAL

APPLIED

R-12DC

VALVE

ANTILOCK SENSOR

TONE RING

ANTILOCK

MODULATOR

BRAKE VALVE

(DELIVERY
LINES ARE

SHOWN)

RESERVOIR

BRAKE

CHAMBERS

FIGURE 3 - R-12DC

 SECTIONAL VIEW WITH TYPICAL

SYSTEM COMPONENTS

RELAY PISTON

EXHAUST

PORT

INLET

EXHAUST

VALVE

Summary of Contents for R-12DC DBL CHECK RELAY VALVE

Page 1: ...LVE MODEL WITH 4 VERTICAL DELIVERY PORTS EXTERIOR R 12DC VALVE MODEL WITH 2 HORIZONTAL AND 2 VERTICAL DELIVERY PORTS PRIMARY SERVICE PORT FIGURE 2 R 12DC RELAY VALVE WITH BIASED DOUBLE CHECK SECTIONAL...

Page 2: ...e will move shutting off the primary service line and instead allow the secondary service line to apply the air pressure needed to operate the valve Note Secondary service line may leak out of the pri...

Page 3: ...ded if intrusive maintenance is performed during the warranty period No two vehicles operate under identical conditions as a result maintenance intervals may vary Experience is a valuable guide in det...

Page 4: ...NTAL DELIVERY PORTS DIFFERENTIAL SPRINGS FIGURE 7 R 12DC EXPLODED VIEW 1 Remove the four cap screws securing the mounting bracket and cover to the body Retain the cap screws for reuse 2 Discard the mo...

Page 5: ...cover assembly 16 2 Install o ring 8 on piston 9 3 Install sealing ring 7 on cover 1 4 Install retainer 12 on inlet exhaust valve 11 and insert both in the body 10 5 Install spring 13 in the body 10 6...

Page 6: ...R R 12DC RELAY VALVE COMPRESSOR FIGURE 8 TYPICAL PIPING SCHEMATIC DC 4 DOUBLE CHECK VALVE ANTI COMPOUND LINE GAUGE SR 1 SPRING BRAKE VALVE SERVICE BRAKE VALVE SPRING BRAKES PARKING VALVE ABS ECU MODUL...

Page 7: ...he vehicle If the vehicle is equipped with an AD IS air dryer system or a dryer reservoir module be sure to drain the purge reservoir 5 Following the vehicle manufacturer s recommended procedures deac...

Page 8: ...8 BW1933 2007 Bendix Commercial Vehicle Systems LLC All rights reserved 3 2007 Printed in U S A...

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