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2

FIGURE 3

FAN DISENGAGED

FIGURE 2

FAN ENGAGED

The FD-L

 fan clutch is designed for mid-range diesel engine

applications and can withstand maximum fan torque of 750
inch pounds and a fan weight not to exceed 15 pounds. It
cannot be used to replace heavy duty clutches or hubs that
do not meet the above stated specifications.

DESCRIPTION

The Bendix

®

 FD-L

 fan clutch is an air operated

thermostatically controlled clutch for the engine cooling fan.
Its purpose is to maintain engine temperature by engaging
or disengaging the cooling fan, thereby, providing better fuel
economy, greater engine efficiency, faster warm-ups and a
quieter vehicle.

The FD-L

 fan clutch is produced in several different models

to accommodate the variety of installation requirements
resulting from the many engine, vehicle and accessory
combinations. Its fail-safe design prevents overheating in
the event of air loss for any cause.

OPERATION

GENERAL

The FD-L

 fan clutch replaces the standard fan hubs on the

engine of mid-range diesel vehicles. It is controlled by a
temperature sensitive air valve. (See Figure 4). The same
type of valves used to control radiator shutters are used to
control the FD-L

 fan clutch. Installed in the engine block,

the thermo-pneumatic control valve directly senses coolant
temperature. Provided coolant temperature remains below
the setting of the valve, air passes through it to disengage
the fan clutch. When coolant temperature rises to the valve
setting, the valve closes and exhausts air pressure from the
fan clutch which engages the fan.

Depending upon optional equipment installed on the vehicle
such as radiator shutters and radiator mounted air
conditioning condenser, different piping arrangements are
necessary. These will be explained in the paragraph on
control systems.

DISENGAGED

When the vehicle is started with a cold engine the thermo-
pneumatic control valve is open. As brake system air
pressure is built up, air passes through the control valve to
the fan clutch. Air enters the inlet port in the bracket of the
fan clutch and travels through the drilled passage in the
shaft to fill the piston cavity. When air in the piston cavity
reaches a pressure of 75-80 psi, the piston slides on the
shaft moving the pressure plate assembly to the disengaged
position. In this position the clutch lining is out of contact
with the fan plate and the fan is no longer driven by the
engine (see Figure 2).

ENGAGED

As the engine coolant rises in temperature, the engine
thermostat opens to circulate radiator coolant through the
engine. When the engine coolant temperature reaches the
setting of the control valve, the valve exhausts air from the
piston cavity. The fan clutch springs force the pressure
plate forward until the lining contacts the fan plate. The fan
is engaged and is driven by the engine (see Figure 3).

CONTROL SYSTEMS

The fan clutch, in addition to its primary function of operating
the fan as needed to maintain the cooling liquid within a
certain temperature range, must be coordinated with other
devices when installed on the vehicle; these are radiator
shutters and radiator mounted condenser for air
conditioning. Four basic configurations are possible as
follows:

FIGURE 4. FAN CLUTCH ONLY
FIGURE 5. FAN CLUTCH WITH SHUTTERS
FIGURE 6. FAN CLUTCH WITH RADIATOR MOUNTED

CONDITIONING CONDENSER

FIGURE 7. FAN CLUTCH, SHUTTERS AND CONDENSER

PISTON MOVES

FORWARD AS AIR IS

EXHAUSTED

Summary of Contents for FD-L FAN CLUTCH

Page 1: ...RACKET PULLEY Bendix FD L Fan Clutch SD 09 8505 FIGURE 1 PRESSURE PLATE BEARINGS SPACER PISTON COMPLETE WASHER SPRING COTTER PIN HEX NUT PISTON HOUSING BEARINGS HEX NUT CAP ISOLATOR O RING LOCKWASHER...

Page 2: ...ehicle such as radiator shutters and radiator mounted air conditioning condenser different piping arrangements are necessary These will be explained in the paragraph on control systems DISENGAGED When...

Page 3: ...nt may be below the fan cut in temperature This is most likely to occur at high ambient temperatures and low road speed or idling If the condenser is inadequately cooled the air conditioning system wi...

Page 4: ...o disengage it NOTE If air brake system pressure is above 85 psi and the engine is cool the FD L fan clutch will be disengaged Disengagement is confirmed by noting that the fan can be rotated freely b...

Page 5: ...icle When working in the engine compartment the engine should be shut off and the ignition key should be removed Where circumstances require that the engine be in operation EXTREME CAUTION should be u...

Page 6: ...lockwasher 17 NOTE To fabricate a tool to remove the 1 9 16 hex nut take two deep sockets and cut the end out of one and weld the remaining length onto the bottom of the other socket to make it approx...

Page 7: ...on the inner races of the bearings 15 NOTE Parts MUST BE free of oil and grease for Loctite to properly bond 2 Slide the pulley onto the shaft making sure the bottom bearings inner race contacts the...

Page 8: ...ough mounting bracket holes into mating holes in engine bracket 2 Reconnect air line to unit 3 Adjust fan belts per vehicle manufacturer s recommendation 4 Replace fan on fan plate with six cap screws...

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