BENDIX FD-2 CLUTCH TYPE FAN DRIVE Manual Download Page 2

2

FIGURE 3

FIGURE 5

FAN DISENGAGED

FIGURE 4

FAN ENGAGED

FIGURE 6

THERMO-PNEUMATIC

VALVE

THERMO-PNEUMATIC

VALVES

BLOCK

FAN

CLUTCH

RADIATOR

RADIATOR

FAN

CLUTCH

BLOCK

SHUTTER

Depending upon optional equipment installed on the vehicle
such as radiator shutters and radiator mounted air
conditioning condenser, different piping arrangements are
necessary. These will be explained in the paragraph on
control systems.

DISENGAGED

When the vehicle is started with a cold engine the thermo-
pneumatic control valve is open. As brake system air
pressure is built up, air passes through the control valve to
the fan clutch. Air enters the inlet port in the bracket of the
fan clutch and travels through the drilled passage in the

shaft to fill the piston cavity. When air in the piston cavity
reaches a pressure of 70-75 psi, the piston slides on the
shaft moving the pressure plate assembly to the disengaged
position. In this position the clutch lining is out of contact
with the fan plate and the fan is no longer driven by the
engine (see Figure 3).

ENGAGED

As the engine coolant rises in temperature, the engine
thermostat opens to circulate radiator coolant through the
engine. When the engine coolant temperature reaches the
setting of the control valve, the valve exhausts air from the
piston cavity. The fan clutch springs force the piston and
pressure plate forward on the shaft. When the lining
contacts the fan plate, the fan is engaged and is driven by
the engine (see Figure 4).

Summary of Contents for FD-2 CLUTCH TYPE FAN DRIVE

Page 1: ...t of air loss for any cause OPERATION GENERAL The FD 2 fan clutch replaces the standard fan hubs on the engine and interchanges with other Bendix and competitive fan clutches It is controlled by a tem...

Page 2: ...in the bracket of the fan clutch and travels through the drilled passage in the shaft to fill the piston cavity When air in the piston cavity reaches a pressure of 70 75 psi the piston slides on the...

Page 3: ...conditioning compressor discharge line as shown in Figure 7 When this pressure switch senses a higher than normal pressure in the air conditioning system approximately 250 psi it closes an electrical...

Page 4: ...lutch control should always be 10 F higher than the highest setting B If the fan clutch installation has successfully passed this test before but does not do so now the thermostatic control valve is d...

Page 5: ...lled between fan and pressure plate 3 Loosen fan belts 4 Disconnect air line to fan clutch 5 Remove cap nuts and lockwashers from mounting bracket and remove unit from vehicle DISASSEMBLY see Figure 9...

Page 6: ...s tool 6500 4 Invert pulley drive pin end up Position spacer 1 concentric with inner race of previously installed bearing Pack grease Chevron SR1 2 around spacer Press in second bearing 3 seal side up...

Page 7: ...ot pounds 10 Install and bend cotter pin 2 and replace cap 1 INSTALLATION 1 Attach fan clutch unit to vehicle by installing cap nuts and lockwashers through mounting bracket holes into mating holes in...

Page 8: ...8 BW1598 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 4 2004 Printed in U S A...

Reviews: