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14

DRUM BRAKE TROUBLESHOOTING

SYMPTOM

CAUSE

REMEDY

1. Low Pedal.

1.

Excessive clearance between

1.

Adjust brakes.

drums and linings.

2.

Automatic adjusters not

2.

Make several forward and

working.

reverse stops; if pedal does not
come up, repair automatic
adjusters.

3.

Bent or distorted brake shoes.

3.

Replace shoes and linings in axle
sets.

4.

Leak in hydraulic system.

4.

Refer to vehicle service manual.

5.

Air in hydraulic system.

5.

Bleed system; refer to vehicle
service manual.

6.

Low brake fluid.

6.

Fill master cylinder. If
necessary, bleed system. Refer
to vehicle service manual.

7.

Weak brake hoses.

7.

Refer to vehicle service manual.

2. Springy or spongy

1.

Bent or distorted brake shoes.

1.

Replace shoes and linings in

pedal.

axle sets.

2.

Shoes not centered in drums.

2.

Make certain shoe webs are
seated in tappet or piston slots.

3.

Cracked or thin drums.

3.

Replace drums in axle sets.

4.

Air in hydraulic systems.

4.

Bleed system; refer to vehicle
service manual.

5.

Weak brake hoses.

5.

Refer to vehicle service manual.

6.

Drums out of round.

6.

Refinish, or replace if wear
exceeds limits.

3. Hard pedal.

1.

Grease or brake fluid on linings.

1.

Replace grease seal, wheel

cylinder, or expander as
necessary. Replace brake shoes
in axle sets.

2.

Glazed linings.

2.

Sand lining surfaces or replace
shoes and linings in axle sets.

3.

Damaged or distorted shoes.

3.

Replace brake shoes in axle sets.

4.

Scored, barrel-shaped, or

4.

Refinish or replace drums in

bell-mounted drums.

axle sets.

5.

Defective master cylinder or

5.

Refer to vehicle service manual.

other brake system components.

4. Grabby brakes.

1.

Incorrect or distorted shoes.

1.

Replace with correct shoes in
axle sets.

2.

Incorrect linings or lining loose

2.

Replace with correct shoes

on shoes.

in axle sets.

3.

Grease or brake fluid on linings.

3.

Repair grease seal, wheel
cylinder, or expander as
necessary. Replace brake shoes
in axle sets.

4.

Shoes not centered in drums.

4.

Adjust steady post.

5.

Loose or distorted backing plate

5.

Tighten or replace backing plate

(dirtshield).

(dirtshield).

Summary of Contents for A2LS

Page 1: ...nch 44 5mm diameter bore depending upon vehicle brake requirements The units are hydraulically connected together with a bridge pipe or crossover tube The single web brake shoes are located by slots i...

Page 2: ...ng contacts the drum the shoes are forced around sliding on the abutments in the direction Of drum rotation In the forward direction Figure 3 the torque load from one shoe is taken by the wheel cylind...

Page 3: ...e Each wheel cylinder piston has an adjuster mechanism screwed into it Figure 6 The rotation of this adjuster relative to the piston adjusts the brake shoes according to the amount of lining wear The...

Page 4: ...etrimental effect will result and no attempt should be made to standardize these clearances MANUAL OVERRIDE MECHANISM The manual override mechanism is used to override the automatic adjuster to set th...

Page 5: ...m contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and thoroughly understand th...

Page 6: ...intenance manual 3 Un adjust the vehicle brake shoes as follows A Remove the rubber grommets from the manual override access holes marked ADJ in the backing plate dirtshield and insert a blunt screwdr...

Page 7: ...one complete turn after fully un adjusting the pistons 10 Inspect the wheel cylinder unit and expander unit for leaks Lift the dust boots at their inner diameters from the tappets and pistons If flui...

Page 8: ...LINDER DISASSEMBLY Before proceeding clean the exterior of the wheel cylinder and make sure the work area tools and hands are clean Place a clean sheet of paper on the work bench surface 1 Clamp the w...

Page 9: ...pet piston from the housing in the direction of the input tappet piston Figure 17 Note Do not slide the roller tappet piston past the wedge turret 8 Remove the bleed screw 9 Using a small screwdriver...

Page 10: ...grease or brake fluid REASSEMBLY ASSEMBLE EXPANDER UNIT Each Bendix drum brake repair kit contains a tube of synthetic based grease that is recommended for all internal expander parts abutment tappet...

Page 11: ...d screw 10 Install the expander to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts 11 Refer to the vehicle service manual and stall the parking brake cha...

Page 12: ...re for the other wheel cylinder 6 Install the wheel cylinder unit to the backing plate dirtshield using a new gasket Figure 1 and secure in place with fixing bolts Install the bridge pipe and hydrauli...

Page 13: ...g i e with the vehicle moving Pumping the brake pedal with the vehicle stationary will not achieve proper adjustment 5 Refit road wheels IMPORTANT Run engine and release park brake Wind the park brake...

Page 14: ...4 Bleed system refer to vehicle service manual 5 Weak brake hoses 5 Refer to vehicle service manual 6 Drums out of round 6 Refinish or replace if wear exceeds limits 3 Hard pedal 1 Grease or brake fl...

Page 15: ...everal times to dry linings 8 Sticking wheel cylinder piston 8 Replace or repair wheel cylinder 9 Faulty suspension parts 9 Refer to vehicle service manual 6 Noise and chatter 1 Bent damaged or incorr...

Page 16: ...Defective wheel cylinder 3 Repair or replace wheel cylinder 4 Bent or distorted brake shoe 4 Replace brake shoes in axle sets 10 Parking brake will 1 Defective expander unit 1 Repair or replace expand...

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