Bender RCMB101 Operating Manual Download Page 16

Function

16

TGH1463en/11.2012

 

Fig. 2.7: Operating characteristics residual current monitoring module according to UL 2231-2

 

2.9 Fault detection and the resulting technical reactions

Note

:

In order to comply with the switching times required by the standard (CCID20),
the 

switching time of the circuit-breaker 

(incl. driver circuit) 

must not

exceed 10 ms!

Type of fault

Detection

Response

Wire break in the
residual current transformer

Frequency measurement of the 
measuring oscillator

X1 = 5.0 V
X12 =  HIGH 

Short-circuit in the residual cur-
rent transformer winding

Frequency measurement of the 
measuring oscillator

X1 = 5.0 V
X12 =  HIGH 

Constant output voltage at the 
measuring oscillator

Frequency measurement of the 
measuring oscillator

X1 = 5.0 V
X12 =  HIGH  

Failure main oscillator

Reset by internal watchdog

X1 = 5.0 V or X1 = 0 V
X12 =  HIGH  

Supply voltage failure

Monitoring module connects and discon-
nects residual current monitoring

X1 = 5.0 V or X1 = 0 V
X12 =  HIGH  

Open collector output
constantly at LOW level

Self test to check whether output X12 
switches to HIGH for 4.6 s when supply 
voltage is connected; for details about 
time T4 refer to page 12

Charging control electronics 
detects fault after connecting to 
the supply voltage 

Analogue output X1 constantly 
at LOW level

Output voltage outside the permissible 
voltage range

Disconnection by charging con-
trol electronics

Storage cell of the computer 
system defective

Detection by memory self test

X1 = 5.0 V
X12 =  HIGH 

Loss of return addresses from 
subprograms

Response of internal watchdog

X1 = 5.0 V
X12 =  HIGH  

t [ms]

 

I

Δ

n

 

[mA]

20

100

10

0

0

300

90

990

t ≤  

(  )

 

I

Δ

n

20

1.43

– 10 ms

Summary of Contents for RCMB101

Page 1: ...Operating Manual RCMB101 CCID 20 AC DC sensitive residual current monitoring module for installation into electric vehicle charging stations Software version D359 V2 TGH1463en 11 2012...

Page 2: ...ing only with permission of the publisher Subject to change Bender GmbH Co KG Londorfer Str 65 35305 Gr nberg Germany Postfach 1161 35301 Gr nberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail...

Page 3: ...ction 7 2 3 Starting sequence 8 2 4 Analogue voltage output X1 10 2 5 Switching output X12 10 2 6 Control input X10 10 2 6 1 Cyclical self test 10 2 6 2 Reset function 11 2 6 3 Impulse duration for ac...

Page 4: ...plications 18 3 3 1 The circuit breaker is controlled by the charging control electronics and the switching output X12 18 3 3 2 The circuit breaker is controlled by the charging control electronics 18...

Page 5: ...identify important instructions and information The meaning of these symbols is explained below 1 3 Intended use The AC DC sensitive residual current monitoring module RCMB101 is used for monitoring...

Page 6: ...t accept any liability for injury to persons or damage to property resulting from errors or mistakes in this manual 1 5 Personnel Only appropriately qualified personnel may work on the Bender product...

Page 7: ...tion The residual current monitoring module detects the residual current caused by leakage and residual currents in the conductors passed through the measuring current transformer The residual current...

Page 8: ...e enables the switching output X12 LOW level Test current supply 5 The test winding is supplied with test current for 2 s two stage test current The resulting measured value is available at X1 and the...

Page 9: ...e 2 s Calibration offset measurement 2 s 0 5 s X12 HIGH Delay X12 LOW 0 05 0 1 ms X12 HIGH 10 11 ms X10 50 s HIGH no yes X10 5 ms HIGH no yes Us 11 V yes yes no no Us 11 V X10 100 s HIGH Ja no Us 5 V...

Page 10: ...toring module the switching output X12 will be disabled and signalled by the open collector output X12 Fig 2 2 Open collector Only when the measured value of the residual current falls below 10 mA for...

Page 11: ...6 3 Impulse duration for activating a reset When a LOW level is applied at the control input X10 of the residual current monitoring module for T 530 ms no reset will be carried out The outputs X1 and...

Page 12: ...ibration T2 50 100 s X12 X1 T4 4 6 s T3 10 11 ms Begin of calibration process End of calibration process Start of residual current measurement HIGH LOW LOW HIGH t2 T5 0 1 s T6 0 15 s T7 0 85 s T9 5 ms...

Page 13: ...50 100 s is applied at the control input X10 Calibration starts within 10 11 ms T3 The RCMB disables the open collector switching output X12 HIGH and carries out an offset measurement The DC componen...

Page 14: ...abled after 2 3 s If X10 is maintained at LOW level at the end of the self test X12 remains disabled until X10 has reached HIGH level for at least 5 ms Refer to the diagram in chapter 2 6 4 for more i...

Page 15: ...before the currently measured value will be displayed In this way the shutdown can be reliably evaluated by the charging control electronics 2 8 Measuring range and switching times Measuring range The...

Page 16: ...the measuring oscillator X1 5 0 V X12 HIGH Failure main oscillator Reset by internal watchdog X1 5 0 V or X1 0 V X12 HIGH Supply voltage failure Monitoring module connects and discon nects residual cu...

Page 17: ...easuring current transformer Plug designation Description X1 Analogue voltage output X2 US Voltage supply 12 V via current limiting or 100 mA fuse recommended X3 GND ground X4 not connected X9 GND gro...

Page 18: ...nics The circuit breaker is controlled by the charging control electronics software The switching output X12 and the analogue output X1 are monitored by the charging system to ensure that the outputs...

Page 19: ...10 mA Tolerance at 1 5 10 mA 0 20 1 mA Tolerance at 10 50 mA 0 20 Tolerance at 0 15 V 50 mV 0 mV Tolerance at 4 85 V 150 mV 50 mV Output resistance at the measurement outputX1 1 k short circuit proof...

Page 20: ...bient temperature during transport 40 C 80 C Ambient temperature during long time storage 25 C 80 C Relative humidity 10 90 Air pressure 70 106 kPa Connection Plug in connectors for PCBs single row 0...

Page 21: ...Technical data 21 TGH1463en 11 2012 4 4 Dimension diagrams Dimensions are given in mm...

Page 22: ...Technical data 22 TGH1463en 11 2012...

Page 23: ......

Page 24: ...Bender GmbH Co KG Londorfer Str 65 35305 Gr nberg Germany Postfach 1161 35301 Gr nberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E Mail info bender de com Web http www bender de com...

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