Bender RCMB101 Operating Manual Download Page 13

Function

13

TGH1463en/11.2012

The signalling sequence at the control input X10, illustrated in the preceding diagram, results in a 
self test as a reset and subsequent calibration. The self test includes a test of the supply voltage 
before and after zero point measurement. If the supply voltage is outside the tolerance, calibration 
will be repeated. 

Reset

For activating the reset function, a LOW level is to be applied across the control input X10 for at least 
530 ms. The residual current measurement remains active during the time T1. After T1 has elapsed, 
the residual current value measured at the time t2 is stored by the residual current monitoring 
module . From the time T1 has elapsed until the time residual current measurement is restarted 
(when T9 has elapsed), residual current measurement is inactive.

Calibration 

A calibration is carried out when T1 has elapsed and a control impulse (HIGH for 50…100 μs) is 
applied at the control input X10. 
Calibration starts within 10…11 ms (T3). The RCMB disables the open collector switching output X12 
(HIGH) and carries out an offset measurement. The DC component of a residual current, still flowing, 
results in an incorrect calibration. 

The calibration process approx. takes 4.6 s (T4). Once the calibration process is complete, the 
switching output X12 (LOW) will be enabled. 

Test current supply

After calibration the test winding is supplied with current for 2 s. The measured values resulting from 
the two test currents will be provided proportionally at X1 and the corresponding switching states 
are applied to X1(details page 8).

Repeating calibration

Once the test winding is supplied with current (X12 = LOW),  calibration can be repeated as often as 
required by applying a new control impulse at X10. 

Staring residual current measurement

The residual current monitoring module starts residual current measurement when a HIGH level is 
applied at X10 for at least 5 ms (T9).
The residual current measured at the time t2 remains stored until the measurement is restarted. 

Summary of Contents for RCMB101

Page 1: ...Operating Manual RCMB101 CCID 20 AC DC sensitive residual current monitoring module for installation into electric vehicle charging stations Software version D359 V2 TGH1463en 11 2012...

Page 2: ...ing only with permission of the publisher Subject to change Bender GmbH Co KG Londorfer Str 65 35305 Gr nberg Germany Postfach 1161 35301 Gr nberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E mail...

Page 3: ...ction 7 2 3 Starting sequence 8 2 4 Analogue voltage output X1 10 2 5 Switching output X12 10 2 6 Control input X10 10 2 6 1 Cyclical self test 10 2 6 2 Reset function 11 2 6 3 Impulse duration for ac...

Page 4: ...plications 18 3 3 1 The circuit breaker is controlled by the charging control electronics and the switching output X12 18 3 3 2 The circuit breaker is controlled by the charging control electronics 18...

Page 5: ...identify important instructions and information The meaning of these symbols is explained below 1 3 Intended use The AC DC sensitive residual current monitoring module RCMB101 is used for monitoring...

Page 6: ...t accept any liability for injury to persons or damage to property resulting from errors or mistakes in this manual 1 5 Personnel Only appropriately qualified personnel may work on the Bender product...

Page 7: ...tion The residual current monitoring module detects the residual current caused by leakage and residual currents in the conductors passed through the measuring current transformer The residual current...

Page 8: ...e enables the switching output X12 LOW level Test current supply 5 The test winding is supplied with test current for 2 s two stage test current The resulting measured value is available at X1 and the...

Page 9: ...e 2 s Calibration offset measurement 2 s 0 5 s X12 HIGH Delay X12 LOW 0 05 0 1 ms X12 HIGH 10 11 ms X10 50 s HIGH no yes X10 5 ms HIGH no yes Us 11 V yes yes no no Us 11 V X10 100 s HIGH Ja no Us 5 V...

Page 10: ...toring module the switching output X12 will be disabled and signalled by the open collector output X12 Fig 2 2 Open collector Only when the measured value of the residual current falls below 10 mA for...

Page 11: ...6 3 Impulse duration for activating a reset When a LOW level is applied at the control input X10 of the residual current monitoring module for T 530 ms no reset will be carried out The outputs X1 and...

Page 12: ...ibration T2 50 100 s X12 X1 T4 4 6 s T3 10 11 ms Begin of calibration process End of calibration process Start of residual current measurement HIGH LOW LOW HIGH t2 T5 0 1 s T6 0 15 s T7 0 85 s T9 5 ms...

Page 13: ...50 100 s is applied at the control input X10 Calibration starts within 10 11 ms T3 The RCMB disables the open collector switching output X12 HIGH and carries out an offset measurement The DC componen...

Page 14: ...abled after 2 3 s If X10 is maintained at LOW level at the end of the self test X12 remains disabled until X10 has reached HIGH level for at least 5 ms Refer to the diagram in chapter 2 6 4 for more i...

Page 15: ...before the currently measured value will be displayed In this way the shutdown can be reliably evaluated by the charging control electronics 2 8 Measuring range and switching times Measuring range The...

Page 16: ...the measuring oscillator X1 5 0 V X12 HIGH Failure main oscillator Reset by internal watchdog X1 5 0 V or X1 0 V X12 HIGH Supply voltage failure Monitoring module connects and discon nects residual cu...

Page 17: ...easuring current transformer Plug designation Description X1 Analogue voltage output X2 US Voltage supply 12 V via current limiting or 100 mA fuse recommended X3 GND ground X4 not connected X9 GND gro...

Page 18: ...nics The circuit breaker is controlled by the charging control electronics software The switching output X12 and the analogue output X1 are monitored by the charging system to ensure that the outputs...

Page 19: ...10 mA Tolerance at 1 5 10 mA 0 20 1 mA Tolerance at 10 50 mA 0 20 Tolerance at 0 15 V 50 mV 0 mV Tolerance at 4 85 V 150 mV 50 mV Output resistance at the measurement outputX1 1 k short circuit proof...

Page 20: ...bient temperature during transport 40 C 80 C Ambient temperature during long time storage 25 C 80 C Relative humidity 10 90 Air pressure 70 106 kPa Connection Plug in connectors for PCBs single row 0...

Page 21: ...Technical data 21 TGH1463en 11 2012 4 4 Dimension diagrams Dimensions are given in mm...

Page 22: ...Technical data 22 TGH1463en 11 2012...

Page 23: ......

Page 24: ...Bender GmbH Co KG Londorfer Str 65 35305 Gr nberg Germany Postfach 1161 35301 Gr nberg Germany Tel 49 6401 807 0 Fax 49 6401 807 259 E Mail info bender de com Web http www bender de com...

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