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Fig.7 Electrical Connections (Schematic)

AUXILLARY HEATING CONTROL

DIRECT MODELS

CONNECTION TO SOLAR PRIMARY CIRCUIT

The lower (solar) coil of the POTTERTON GOLD SOLAR 

cylinder 

must

 be connected to a fully pumped solar 

primary circuit. The connections are suitable for 

22mm copper pipe direct to the compression fittings 

provided. The connections are also threaded 3/4” BSP 

male parallel should BSP be required. 

The solar primary circuit should have its own dedicated 

circulating pump and safety controls which must be 

installed as per the manufacturer’s instructions. 

INSTALLATION - SOLAR PRIMARY

CONTROL OF SOLAR PRIMARY CIRCUIT

Temperature control of the POTTERTON GOLD 

SOLAR cylinder must be carried out using a suitable 

proprietory Solar Controller/Programmer. The cylinder 

temperature sensing probe (supplied with the solar 

controller) should be fully inserted into the pocket 

provided on the POTTERTON GOLD SOLAR cylinder 

and its cable secured using the cable clamps on the 

controls housing ( see Fig. 8 ).

Connection to the solar controller should be in 

accordance with the manufacturers instructions. 

The solar controller should be programmed to give a 

cylinder temperature of approximately 60° (maximum 

70°C ).

Fig. 8: Solar Control Connections

The solar controller and solar primary circulation 

pump 

must

 be wired via the over-temperature cut-

out mounted in the lower solar controls housing. 

This will ensure that the heat input to the solar coil is 

interrupted in the event of the cylinder over-heating. 

There must also be suitable check (non-return) valves 

installed in the solar primary flow and return to 

prevent the possibility of any thermo-syphoning if the 

solar circulation is stopped.

Summary of Contents for POTTERTON Gold

Page 1: ...the requirements of the CE marking directive and is Kiwa approved to show compliance with Building Regulations Section G3 The following instructions are offered as a guide to installation which must b...

Page 2: ...TION SOLAR PRIMARY 9 INSTALLATION AUXILLARY HEATING COIL 10 COMMISSIONING 12 MAINTENANCE 13 USER INSTRUCTIONS 14 FAULT FINDING AND SERVICING 15 HEAT LOSS 19 ENVIRONMENTAL INFORMATION 19 COMMISSIONING...

Page 3: ...OLD SOLAR cylinder has an operating pressure of 3 5 bar which is controlled by the cold water combinationvalveassembly Thecoldwatercombination valve assembly can be connected to a maximum mains pressu...

Page 4: ...OLAR PRIMARY IS ACHIEVED BY THE USE OF EXTERNAL CONTROLS NOT SUPPLIED WITHTHE UNIT CONTROL MUST BEVIA A PURPOSE DESIGNED SOLAR HYDRAULIC STATION AND SOLAR DIFFERENTIAL TEMPERATURE CONTROLLER IMPORTANT...

Page 5: ...DIMENSIONS E P Y T A B C D SURFACE AREA m2 RATING kW RECOVERY mins AUXILLARY VOLUME litres AUXILLARY COIL TIME DIRECT mins DIRECT HEATING 1 1 120 0 61 11 9 22 1 1 140 803 923 732 1372 1473 1009 925 10...

Page 6: ...arge should be visible at the tundish In addition where discharges from safety devices may not be apparent e g in dwellings occupied by people with impaired vision or mobility consideration should be...

Page 7: ...2 15mm 22mm 28mm 35mm up to 9m up to 18m up to 27m 0 8m 1 0m 1 4m G3 4 22mm 28mm 35mm 42mm up to 9m up to 18m up to 27m 1 0m 1 4m 1 7m G1 28mm 35mm 42mm 54mm up to 9m up to 18m up to 27m 1 4m 1 7m 2 3...

Page 8: ...IRED AUX PRIMARY RETURN AUX PRIMARY FLOW BOOST ELEMENT AUX CONTROL HOUSING Fig 5 Typical discharge pipe arrangement extract from Building Regulation G3 Guidance section Fixed grating Discharge below f...

Page 9: ...ntroller Programmer The cylinder temperature sensing probe supplied with the solar controller should be fully inserted into the pocket provided on the POTTERTON GOLD Solar cylinder and its cable secur...

Page 10: ...primary heating source The POTTERTON GOLD Solar cylinder MUST be earthed All wiring to the unit must be installed in accordance with the latest IEEWiring Regulations and the supply circuits must be pr...

Page 11: ...11 11 Fig 9 Schematic wiring diagram Basic 2 x 2 port valve system Fig 10 Schematic wiring diagram 3 port mid position valve system N B Must be used in conjunction with 2 port zone valve supplied...

Page 12: ...mary circuit The solar controller should be programmed to give a maximum storage temperature in the POTTERTON GOLD Solar cylinder of 70o C 60o C is recommended to minimise scaling COMMISSIONING SECOND...

Page 13: ...ert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and down INDIRECT MODELS Open the cover s to the immersion heater housing s and disconnect wiring fro...

Page 14: ...ontroller This will usually have been set during commissioning to give a storage temperature of approximately 60o C Refer to user instructions supplied with the controller for details of how to adjust...

Page 15: ...TANT After servicing complete the relevant ServiceIntervalRecordsectionoftheBenchmark Checklist located on page 20 and 21 of this document Servicing should only be carried out by competent persons in...

Page 16: ...Ex pa nsio n v a lv e co mple te 6ba r 95 6 0 7 0 30 C o ld w a te r combina tio n v a lv e comple te 95 6 0 5 0 47 C o ld w a te r combina tio n v a lv e body 95 6 0 5 0 48 Pre ssure re ducing v a l...

Page 17: ...17 17 15 3 19 2 16 13 12 13 16 2 1 3 17 15 11 Fig 12 Spares Diagram...

Page 18: ...ot working 4 Check boiler operation If fault is suspected consult boiler manufacturer s instructions 5 INDIRECT thermal cut out has operated 5 Check Reset by pushing button on cut out Check operation...

Page 19: ...al benefits Insulation is by means of an approved CFC HCFC free polyurethane foam with an ozone depletion factor of zero While the following Checklist can be used for any installation covered by its d...

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Page 24: ...allation The Benchmark Checklist has been completed upon commissioning and the Benchmark Service Record is completed for each service It has not been modified in any way other than by POTTERTON GOLD I...

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