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EN / Bellmarine AC- liquid cooled e-propulsion systems  

 

7

 

 

3  HOW IT WORKS 

 

3.1 

COMPONENTS 

Bellmarine AC  e-propulsion system comes with the 
following components: 

 

Motor controller AC-34 / AC-36 / AC-38 (Liquid 
cooled) 

 

Asynchronous motor water cooled IP66 with pre 
mounted flange on shaft, motor mounting bracket, 
integrated temp sensor and rotary position sensor. 
 

Option: 

 

Self primping pump 

 

Fresh water installation kit,  including, water inlet / 
outlet / 1x  Ball Valve crane ,5 meter water hose 15 
mm. and cooling fresh water filter 

       or 

 

Closed loop cool unit ( Forced air cooled) including 
integrated pump and 5 meter water hose 15 mm. 

 
Option: 

 

LCD Display (

E2

E4 or E7

Incl:

 

Connection cable set (display, joystick, contact key, 
cooling pump and battery power connectors to motor 
controller 
Motor switch (with key)  
Main fuse and main fuse holder  
Main power switch 

 

Option: 

 

Anti-ventilation / cavitation plate of stainless steel 
(adjustable in height) 

 

End cap screw 

 

Screw Alu 3 blade counterclockwise 

 

Fishing Line Cutter 
 

Please check the contents of the box before you start with 
the installation. If any of the items is missing, please 
contact your supplier. 

 

Electrical installation kit: motor controller / Battery 

 

 

Selfpriming pump + installation kit 

     

 

Closed loop cool unit: incl. pump and fan. 

 

Summary of Contents for OutboardMaster pro

Page 1: ...96 VOLT LIQUID COOLED A SYNCHRONOUS IP66 ELECTRIC BOAT PROPULSION SYSTEMS IDTechnology BV Bellmarine Meridiaan 29 NL 2801DA Gouda The Netherlands Tel 31 85 4868530 e mail info bellmarine nl www Bellma...

Page 2: ...8 3 2 3 DISPLAY JOYSTICK AND SWITCH 8 3 2 4 MAIN SWITCH AND MAIN FUSE 8 4 OPERATION 9 4 1 SWITCHING ON AND OFF 9 4 2 POWER BOOST 9 4 3 USE OF THE DISPLAY E2 E4 E7 9 4 3 1 DISPLAY BUTTONS 10 4 3 2 DIS...

Page 3: ...INTERSTORAGE 19 7 TROUBLE SHOOTING 20 8 TECHNICAL INFORMATION 21 8 1 TECHNICAL SPECIFICATION 21 8 2 DIMENSIONS 22 8 2 1 DISPLAY E4 22 8 2 2 DISPLAY E2 22 8 2 3 DISPLAY E7 23 8 2 4 BELLCONTROL CASUAL C...

Page 4: ...gy guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and spec...

Page 5: ...work with the controller when the drive is switched off It is important to switch off the power supply of the electric drive with the main switch Remove the key and keep it with you so that nobody el...

Page 6: ...sk of dropping a metal tool onto a battery It might spark or short circuit the battery or other electrical part and it may cause an explosion Remove personal metal items such as rings bracelets neckla...

Page 7: ...op cool unit Forced air cooled including integrated pump and 5 meter water hose 15 mm Option LCD Display E2 E4 or E7 Incl Connection cable set display joystick contact key cooling pump and battery pow...

Page 8: ...perating instruments the display the joystick and the motor switch The joystick is not included in the system and needs to be ordered separately Various versions are available see chapter 9 3 2 2 Main...

Page 9: ...rning the key counterclockwise to the off position 4 2 POWER BOOST Moving the Joystick Throttle from neutral to Forward or Backwards the system will apply an extra 10 power to the motor for 8 seconds...

Page 10: ...em The alarm number is shown in the display The display will show a large text block in the upper section with the error code displayed See chapter 7 for a description of the error codes 4 3 4 Persona...

Page 11: ...h the system Off and On by using the motor switch 4 6 DEPARTURE Before departure always check the system in Drive mode for correct functioning Follow these steps 1 Disconnect the shore connection 2 Ch...

Page 12: ...icient space between the propeller and the rudder It is an advantage that the rudder is drop shaped en is not made out of a flat plate This drop shaped design is also called a NACA profile 5 2 COMPONE...

Page 13: ...ontroller can be mounted in place Figure 5 3 Motor controller mounting The motor controller must be mounted by using four bolts as shown in figure5 3 Refer to chapter 8 for the controller dimensions 5...

Page 14: ...pluggable wiring and connectors 2 x mainstream and connectors for connection to the motor controller Steering and control cable type dependent display options including pre assembled connectors for di...

Page 15: ...led e propulsion systems 15 Figure 5 5 Connection diagram depicted motor controller the AC 34 but other models have the same connection AC 36 and 38 The battery is not part of the standard delivery of...

Page 16: ...and 38 CAUTION Motor cables must not be as short as possible to avoid EMC Connections must be preserved with acid free Vaseline To connect the motor cables and motor sensor cable follow these steps T...

Page 17: ...rk on the motor controller The main switch must be mounted at an accessible location between the fuse and the motor controller so that the system can be disconnected from the battery in case of an eme...

Page 18: ...the Bellmarine Outboard propulsion systems are optimal for most installations For some applications however it is desirable to change these settings Therefore several adjustments can be made If your t...

Page 19: ...ses vibrations or non traceable error messages on the display Have your whole system checked by a qualified installer every two years This will help keeping your system in optimal condition A Bell Mar...

Page 20: ...st common errors Code Error Solution 16 Controller overheated 95 C Let motor controller cool down and check the cooling of the housing 22 Controller too hot 85 C Power to motor is automatically reduce...

Page 21: ...m encoder frequency 10 kHz Output frequency 15 kHz 0 300 Hz Motor Motor type N30 N50 N50 N60 Sensor Asynchroon liquid cooled Encoder pulses per rotation Hall sensor elektronisch digitaal Communication...

Page 22: ...er 0 7 kg 0 7 kg 0 7 kg 0 7 kg Maximum motor regeneration speed 41 6 kg 69 8 kg 74 kg 91 kg Optional cavitation plate 4 0 kg 8 2 DIMENSIONS 8 2 1 Display E4 Figure 8 1 dimensions display E4 in mm 8 2...

Page 23: ...EN Bellmarine AC liquid cooled e propulsion systems 23 8 2 3 Display E7 Figure 8 1 2 dimensions display E7 in mm...

Page 24: ...24 May 2016 Outboard EN 8 2 4 Bellcontrol casual C 01...

Page 25: ...EN Bellmarine AC liquid cooled e propulsion systems 25 8 2 5 Joystick stand...

Page 26: ...26 May 2016 Outboard EN Motor controller Figure 8 2 dimensions AC 34 36 38 motor controller in mm...

Page 27: ...EN Bellmarine AC liquid cooled e propulsion systems 27 Asynchroon engine Figure 8 3 dimensions N 30 2 5 4 2 liquid cooled engine in mm Figure 8 4 Dimensions N50 6 0 10 kW engine in mm...

Page 28: ...Casual single version side mount 100423 ControlMaster Sport single version side mount 100424 ControlMaster Sport T single version top mount 100542 ControlMaster Sport TD double version top mount 10079...

Page 29: ...d EMC Emission standard for industrial environments EN 61000 6 4 2007 EMC Immunity standard for industrial environments EN 61000 6 2 2005 General Safety Information Technology Equipment EN 60950 1 200...

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