Belling GOURMET 900 DF Service Manual Download Page 43

Page: 43 / 76

PRODUCT:

BELLING Gourmet 900DF AU Sta

Range

COLOUR:

Stainless Steel

CODE:

444449413

ISSUE:
DATE:

Key

Product

Product Description

TCO

Replace Date

Qty

5044

082606772

BELLING BADGE BBELLING013

28/09/09

522

012860208

KIT conversion rg lpg aus gour

28/09/09

0493

082525613

INJECTOR 0.35 (98-011-4969)

99/99/99

0494

082525612

INJECTOR 0.87 (96-011-3020)

99/99/99

0495

082525610

INJECTOR 0.70

99/99/99

0496

082525608

INJECTOR 0.50 (94-011-1907)

99/99/99

524

082585803

KNOB elec mf selector Sta

28/09/09

527

082585800

KNOB hotplate Sta

28/09/09

530

082585804

KNOB elec grill Sta

28/09/09

532

082585802

KNOB elec thermostat Sta

28/09/09

544

926016900

LAMP assy oven

28/09/09

545

082964901

LENS neon

28/09/09

574

082930600

NEON SL332250010T

28/09/09

574

082964900

NEON lamp assembly

28/09/09

580

082938800

NUT flanged locking

28/09/09

585

502209905

OUTERSIDE lh

28/09/09

601

502985600

PANEL lower sta

28/09/09

614

082244600

PANSUPPORT cast gour

28/09/09

615

082244601

PANSUPPORT cast gour wok

28/09/09

622

082814400

PCB fan control DM 00200

28/09/09

697

562044135

PLINTH 90 gourmet blk

28/09/09

706

082590900

REGULATOR energy MPA-V02SV

28/09/09

710

082456200

RESISTOR HTR CL15B 680RJ

28/09/09

713

082571202

RETAINER inner glass top

28/09/09

713

082571201

RETAINER inner glass rh bottom

28/09/09

713

082571200

RETAINER inner glass lh bottom

28/09/09

728

080180676

SCREW m6x30 pp mc

28/09/09

728

080180676

SCREW m6x30 pp mc

28/09/09

728

080180676

SCREW m6x30 pp mc

28/09/09

734

081797200

SEAL main ov 550HL KB

28/09/09

1.8

736

081423974

SEAL tap 4mm COPRECI F3862-04

28/09/09

749

082917404

SHELF oven 900 wide

28/09/09

790

082828803

SPACER handle 4.9mm long

28/09/09

835

082572200

HINGE COUNTER SUPPORT

28/09/09

876

082558100

SWITCH t/ov 42.03000.017

28/09/09

878

081811101

SWITCH ignition E2009

28/09/09

878

082348400

SWITCH selector 42.00000.024

28/09/09

880

082808901

SWITCH thermal L100c

28/09/09

887

082964504

TAP rapid 0.45 bp lh set 65-70

28/09/09

889

082964505

TAP aux 0.32 bp lh set 52-54A

28/09/09

890

082964605

TAP wok 0.80 bp rh set 116-127

28/09/09

894

082964604

TAP semi 0.39 bp rh set 52-54A

28/09/09

906

082965800

thermocouple wok

28/09/09

909

082938701

Thermocouple 500mm long

28/09/09

910

082938700

Thermocouple 300mm short

28/09/09

912

082558001

THERMOSTAT EGO 55.17069.090

28/09/09

917

082595701

TIMER programmer LED143/001

28/09/09

941

502275600

TRAY spillage 90

28/09/09

967

082518800

WIRE TRIVET grill pan 1130

28/09/09

Summary of Contents for GOURMET 900 DF

Page 1: ...1 BELLING GOURMET 900 DF SERVICE MANUAL...

Page 2: ...LLATION INSTRUCTIONS 29 34 TECHNICAL DATA 35 36 CONTACT DETAILS 37 38 WIRING DIAGRAM 39 39 PARTS LIST GOURMET 900 DF 40 46 REPAIR AND MAINTAINANCE DISASSEMBLY PROCEDURES 47 53 COMPONANT REMOVAL 54 61...

Page 3: ...4 4 0 0 2 8 PRODUCT IDENTIFICATION CODE It is important that during all service calls the model and serial numbers are recorded on all paper work Appliance rating plate location The appliance rating...

Page 4: ......

Page 5: ...after the control knob has been switched off to keep the front of the appliance and the controls cool until the appliance has naturally cooled itself Our Warranty Should you need it Inside the paperw...

Page 6: ...n oven if fitted 11 Oven and grill functions 12 Using your Multifunction oven grill 13 Cooking guides 14 Cooling and defrosting function 19 Cleaning and maintaining your appliance Cleaning your gas ho...

Page 7: ...This causes a fire hazard Do not place items of the door while it is open Do not wrap foil around the oven shelves or allow it to block the flue Do not drape tea towels near the oven while it is on th...

Page 8: ...tch fire In the event of a chip pan fire If your chip pan does catch fire don t panic and don t move the pan Serious burns are often caused by picking up the pan and running outside with it If it is s...

Page 9: ...nds until the stops flashing Use the appliance as normal Setting an alarm tone There are three tones to choose from Press and release the minus button Once the minus button is released the tone is sel...

Page 10: ...r and the A will flash on the left hand side of the display Use the Plus and Minus buttons to set the length of time you want to cook for This must be done within 5 seconds or the time of day will sho...

Page 11: ...riate start time When using the Programmer Do Familiarise yourself with the use of the programmer Select foods which are as fresh and as cold as possible preferably straight from the refrigerator Choo...

Page 12: ...r size Smaller burners are ideal for simmering and stewing in smaller pans while the larger burners are ideal for fry ing and boiling Abnormal Operation Any of the following are considered to be abnor...

Page 13: ...king if you wish as long as the oven is in manual mode Turn the temperature control knob to the temperature you wish to use The thermostat indicator will come on to show that the oven is heating and o...

Page 14: ...e on to show that the oven is heating and once the temperature is achieved it will go out To switch off the oven simply turn the control knob back to the position The cooling fan may come on during us...

Page 15: ...ith a high moisture content such as quiche bread and cheesecake It also eliminates the need for baking pastry blind Fanned Oven The even temperature in the oven makes this function suitable for batch...

Page 16: ...it altogether If your grill is a dual grill The dual grill uses all of the top element and is ideal for grilling large quantities of food The single grill uses part of the element only and is better s...

Page 17: ...mple and item which would cook at 180 C will now cook at the fanned oven temperature of 160 C This is a high efficiency oven you may notice an emission of steam when the door is opened When cooking ch...

Page 18: ...quality trays and tins for cooking Poor quality tins and trays can warp in the oven producing uneven results Never use dishes which are cracked damaged or not oven proof as heating may lead to shatte...

Page 19: ...roasters lidded casseroles or roasting bags will help to reduce meat shrinkage give a more moist result and may reduce fat splashing However a slightly longer cooking times will be required add 5 10 m...

Page 20: ...time If the turkey is stuffed add 5 minutes per 1lb to the cooking time If roasting turkey covered with foil add 5 minutes per 1lb to the cooking time To test if the turkey is cooked push a fine skew...

Page 21: ...temperature too high Oven too small for the size of cake Insufficient protection around the tin Cake baked on too high a shelf Texture with pronounced holes Too much raising agent Flour unevenly mixed...

Page 22: ...dium sized casserole or stew will take around 3 4 hours A 1 1 2kg 3lb oven ready chicken will take around 5 hours remove the giblets as soon as possible Always check foods are thoroughly defrosted bef...

Page 23: ...oved using a soap filled pad Do not put burners in the dishwasher or soak them Using dishwasher powders washing up liquids and caustic pastes can damage the burners Burner caps and heads must be repos...

Page 24: ...loth which has been wrung out in hot soapy water If larger splashes of fat do not readily disappear you can use a mild cream cleaner to remove them More stubborn marks can be removed using a soap fill...

Page 25: ...into the cavity until it hits the stop position Grasp the shelf bars in the centre and lift the back of the shelf clear of the stop position You can then lift the front of the shelf clear of the reta...

Page 26: ...e steam cleaners Glass parts Only use a clean cloth wrung out in hot soapy water or a specialist glass cleaner Rinse away any excess cleaner and dry with a soft cloth Do not use harsh abrasive cleaner...

Page 27: ...You cannot always prevent it but you can minimise it when it happens by doing the following Pre heat the oven at a high temperature before putting food in the oven and cover the food you are cooking...

Page 28: ...Replace lens cover and replace oven back Changing Light Bulbs Warning There is a risk of electric shock so always make sure you have turned off and or unplugged your appliance prior to changing the l...

Page 29: ...e it may be heavier than it looks If you need to lift the appliance make sure you use an appropriate lifting method Soft or uneven flooring may be damaged unless the appliance is moved with care If th...

Page 30: ...ers instructions If your appliance has a side opening door we recommend a side clearance of 60mm to allow the oven door to fully open The cooker must have a side clearance above hob level of 90mm up t...

Page 31: ...of the drawer after lifting the mat Open the appliance doors and loosen screw A located on bracket 2 Do not remove this screw entirely Insert screw B through slot 3 and screw into the small hole at t...

Page 32: ...e cooker Levelling Once your cooker is secure Place a spirit level onto a baking tray on an oven shelf These cookers are fitted with adjustable feet which will allow you to adjust the height of the ap...

Page 33: ...he electricity please check that all electrical parts are working The maximum power rating is specified in the Technical Data section of this handbook and also on the Data Badge on the appliance Conne...

Page 34: ...diate surrounding at safe limits under normal conditions LP Gas only Do not install this appliance in a room below ground level This does not preclude installation into rooms which are basements with...

Page 35: ...ied in the conversion kit as detailed in the table Note when converting the wok burner it is necessary to replace the two injectors the inner and outer The outer injector is visible on removal of the...

Page 36: ...nput 5 burners 3 2MJ h 6 5MJ h 9 5MJ h 10 9MJ h 36 6MJ h LP Gas Hob small Hob medium x 2 Hob Large Hob wok Total heat input 5 burners 3 2MJ h 6 5MJ h 9 5MJ h 10 9MJ h 36 6MJ h Fuel Type Multifunction...

Page 37: ...rial number in the space below Where are my model and serial numbers Freestanding HL appliances base of storage drawer Freestanding appliances front frame near oven cavity Built in oven front frame ne...

Page 38: ...or place of purchase Important note Service work is to be conducted by authorised persons only It is also adviseable that your cooker is checked regularly and maintained in good condition An annual m...

Page 39: ...GNITION GENERATOR IGNITION ELECTRODES COOLING FAN Wiring colour code Bk Black Bn Brown Bu Blue Gn Green Or Orange R Red W White Y Yellow BELLING 900DF GOURMET AU ISSUE A 680 RESISTOR 444 Or R W Bn Or...

Page 40: ...sk 2 0790 082557600 SPACER bush door handle 2 073105010 HOB AES 90 g gour sta 1 0307 082248300 ENDCAP front h p 900range KB 2 0308 082248301 ENDCAP rear h p 900range KB 2 0308 082248301 ENDCAP rear h...

Page 41: ...thermocouple wok 1 0909 082938701 Thermocouple 500mm long 2 0910 082938700 Thermocouple 300mm short 2 073109900 LOWER PANEL AES rg 90 sta 1 073109900 LOWER PANEL AES rg 90 sta 1 0601 012985600 PANEL...

Page 42: ...9 1 267 502194203 DUCT air 90 28 09 09 1 279 082547100 ELECTRODE wok 900mm long lead 28 09 09 1 281 082532601 ELECTRODE 900mm DEL702 28 09 09 4 287 082971202 Element grill 20 35735 000 28 09 09 1 287...

Page 43: ...28 09 09 1 710 082456200 RESISTOR HTR CL15B 680RJ 28 09 09 1 713 082571202 RETAINER inner glass top 28 09 09 2 713 082571201 RETAINER inner glass rh bottom 28 09 09 1 713 082571200 RETAINER inner glas...

Page 44: ...n of GLEN DIMPLEX HOME APPLIANCES C O BELLING GOURMET 90DF AU ISSUE DATE 15 01 09 DUAL FUEL RANGE HOTPLATE ASSEMBLY 0083 0084 0085 0086 0090 0091 0092 0094 0094 0102 0103 0104 0105 0084 0091 0103 0307...

Page 45: ......

Page 46: ...roduced or transmitted in any shape or form without permission of GLEN DIMPLEX HOME APPLIANCES C O BELLING GOURMET 90DF AU ISSUE DATE 15 01 09 DUAL FUEL RANGE CAVITY ASSEMBLY 0544 0108 0182 0210 0421...

Page 47: ...1 BELLING GOURMET 900 DF REPAIR AND MAINTAINANCE PROCEDURES...

Page 48: ...2 IMPORTANT BEFORE CARRYING OUT ANY SERVICING WORK ALWAYS DISCONNECT FROM THE ELECTRICAL SUPPLY...

Page 49: ...OOR FULLY RELEASE THE 2 CLIPS AND PUSH FULLY BACK INTO POSITION SHOWN CLOSE DOOR TO REST POSITION AND LIFT TO REMOVE THE DOOR AND HINGE WHEN REPLACING ENSURE THAT HINGES ARE FULLY ENGAGED IN THE HINGE...

Page 50: ...O CATE IN SLOTS ON THE UNDER SIDE OF THE HOTPLATE 3 REMOVAL OF THE HOTPLATE REMOVE ALL PAN SUPPORTS AND HOB BURNERS FOLLOW STEP 2 AND REMOVE THE FACIA PANEL REMOVE 11 X SCREWS SECURING THE BURNERS TO...

Page 51: ...5 HOTPLATE REMOVED COOLING FAN BURNERBOWLS OVEN T STAT SELECTOR SWITCH GAS TAPS...

Page 52: ...6 4 REMOVAL OF SIDE PANELS REMOVE 2X SCREWS AT FRONT OF APPLIANCE AS SHOWN REMOVE 2X SCREWS FROM REAR OF APPLIANCE REMOVE SIDE PANEL...

Page 53: ...ITION TERMINAL BOX COVER REMOVE ALL SECURING SCREWS TO REMOVE COMPLETELY DISCONNECT ALL WIRING FROM THE IGNITION GENERATOR AND TERMINAL BLOCK COOLING FAN STIR FAN LOWER OVEN ELEMENTS FAN TIMER PCB GRI...

Page 54: ...AND IGNITION LEAD FROM IGNITIION GENERATOR ON REPLACING ALWAYS ENSURE THAT THE RUBBER WASHER IS REFITTED B HOB THERMOCOUPLES FOLLOW STEP 2 AND 3 AND REMOVE THE HOTPLATE AND FACIA PANEL REMOVE UPPER N...

Page 55: ...EMOVE THE TAP WHEN REPLACING TAP ALWAYS ENSURE THAT A NEW TAP WASHER IS FITTED part number 081423974 D COOLING FAN REMOVE THE FACIA HOTPLATE AND REAR SERVICE PANEL REMOVE THE 2X SCREWS AS SHOWN PULL T...

Page 56: ...W STEP 2 AND 3 AND REMOVE THE HOTPLATE AND FACIA PANEL PULL THE THERMOSTAT FROM THE BACK OF THE SWITCHPACK AND REMOVE THE PHIAL FROM THE OVEN CAVITY AND PULL THROUGH E MAIN OVEN THERMOSTAT THERMOSTAT...

Page 57: ...RELEASE TIMER FROM HOLDING CLIPS BY GENTLY PUSHING IN CLIPS WITH A SCREWDRIVER G SELECTOR SWITCHES REGULATORS FOLLOW STEP 2 3 AND REMOVE THE HOTPLATE AND FACIA PANEL REMOVE THE 2 SECURING SCREWS AND P...

Page 58: ...13 H IGNITION GENERATOR REMOVE THE IGNITION GENERATOR TEMINAL BOX COVER REMOVE THE 2 X SECURING SCREWS DISCONNECT THE WIRING AND IGNITION LEADS...

Page 59: ...MOVE THE REAR SERVICE PANEL DISCONNECT WIRES REMOVE GRILL ELEMENT GUARD BY LOOSENING 2 HIDDEN SCREWS POSITIONS INDICATED AND SLIDING OFF REMOVE THE 2 SCREWS SECURING THE ELEMENT BRACKET TO THE CAVITY...

Page 60: ...R SECURING SCREWS AND REMOVE THE FAN COVER DISCONNECT WIRING REMOVE THE 2 ELEMENT SECURING SCREWS AND PULL THE ELEMENT FORWARD INTO THE CAVITY FOLLOW STEP 5 AND REMOVE THE REAR SERVICE PANEL REMOVE TH...

Page 61: ...RNED CLOCKWISE TO REMOVE DISCONNECT WIRING FROM FAN REMOVE 3 X STIR FAN SECURING SCREWS AND REMOVE FAN FROM THE REAR OF THE APPLIANCE M MAIN OVEN LIGHT FITTING FOLLOW STEP 5 REMOVING REAR SERVICE PANE...

Page 62: ...R 31 3 2900W OUTER 55 6 OVEN LOWER ELEMENT 73 1 700W OVEN FAN ELEMENT 22 8 2500W MAIN OVEN STIR FAN 63 5 COOLING FAN 1 81k THERMAL CUT OUTS TOP L100 C REAR L150 C NOTE ON THIS MODEL THE COOLING FAN WI...

Page 63: ...18 BELLING GOURMET 900DF FAULTFINDING GUIDES...

Page 64: ...er on setting the timer Does ignition start Can the customer smell gas in the oven Can the customer smell gas in the oven Order micro switch Possible solenoid fault send engineer and solenoid Order Sp...

Page 65: ...ven grill send engineer and top oven thermostat Does oven ignition spark Can the customer smell gas in the oven Can the customer smell gas in the oven Order micro switch Order Spark generator Possible...

Page 66: ...clock set to manual Advise customer on setting the timer Is there a neon on the facia Does oven Stir fan run Send engineer with Thermostat Appliance working OK Does the oven heat up Is the Timer worki...

Page 67: ...ing OK and only certain functions not working Does the Conventional oven heat up Is the Timer working Check fuse or supply turned on Which part of oven not working Fan or Element Do either of the top...

Page 68: ...K Advise customer to change fuse Fan motor not working Lights not working Has the customer changed the bulbs Advise customer to change bulbs Send Engineer with bulb holder assy or if Halogen lamps sen...

Page 69: ...er on setting the timer Does ignition start Can the customer smell gas in the oven Can the customer smell gas in the oven Order micro switch Possible solenoid fault send engineer and solenoid Order Sp...

Page 70: ...ven grill send engineer and top oven thermostat Does oven ignition spark Can the customer smell gas in the oven Can the customer smell gas in the oven Order micro switch Order Spark generator Possible...

Page 71: ...es the flame increase to full rate Send engineer with FSD or Burner assy Ask customer to check for visual signs of damage to oven door seal Is it damaged Send door seal and engineer Possible thermosta...

Page 72: ...ark at the burner Send engineer order electrode and ignition switch micro switch Ask customer to clean and make sure burner skirt and cap are fitted correctly If this does not work Are all four burner...

Page 73: ...engineer and order electrode Ask customer to clean and make sure burner skirt and cap are fitted correctly Did this work Are all four burners affected Has customer check electric supply to hob Send en...

Page 74: ...e customer keeping the control knob depressed for 10 secs Advise customer control knob must be kept depressed for at least 10 secs Ask customer is the thermocouple probe is in the flame Ask customer t...

Page 75: ...e a spark at the burner Send engineer and order electrode Ask customer to clean and make sure burner skirt and cap are fitted correctly Did this work Are all four burners affected Has customer check e...

Page 76: ...at the burner Send engineer order electrode and ignition switch micro switch Ask customer to clean and make sure burner skirt and cap are fitted correctly If this does not work Are all four burners af...

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Summary of Contents for GOURMET 900 DF

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