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ELECTRICAL SAFETY

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MECHANICAL SAFETY

WARNING: EXCESSIVE SYSTEM PRESSURE 

HAZARD

The maximum working pressure of the pump is listed on
the nameplate – DO NOT EXCEED THIS PRESSURE.
Failure to follow these instructions could result in serious
personal injury, death and/or property damage.

WARNING: EXCESSIVE PRESSURE HAZARD – 

VOLUMETRIC EXPANSION

The heating of water and other fluids causes volumetric
expansion. The associated forces may cause failure of sys-
tem components and release high temperature fluids. This
can be prevented by installing properly sized and located
expansion tanks and pressure relief valves. Failure to follow
these instructions could result in serious personal injury,
death and/or property damage.

WARNING: EXTREME TEMPERATURE HAZARD

If the pump, motor, or piping are operating at ex-

tremely high or low temperature, guarding or insulation is
required. Failure to follow these instructions could result in
serious personal injury, death and/or property damage.

THERMAL SAFETY

WARNING: ELECTRICAL GROUNDING HAZARD

Adequate electrical grounding is required for the safe

operation of B&G Pumps. The use of grounded metal con-
duit assures this requirement. If the means of connection to
the supply-connection box (wiring compartment) is other
than grounded metal conduit, ground the pump back to the
service by connecting a copper conductor at least the size
of the circuit conductors supplying the pump to the green
grounding screw provided within the wiring compartment.
Failure to follow these instructions could result in serious
personal injury, death and/or property damage.

WARNING: ELECTRICAL SHOCK HAZARD

Disconnect and lockout the power before servicing.

Failure to follow these instructions could result in serious
personal injury or death.

REMOVAL OF THE PUMP FROM EXISTING SYSTEM FOR REPLACEMENT

1. Close the valves on the suction and discharge sides of 

the pump. If no valves have been installed, it may be nec-
essary to drain the system.

WARNING: HOT WATER HAZARD

Before draining the system, allow water to cool to

100°F max. open the drain valve (take precautions against
water damage) and leave the drain valve open until servicing
is complete. Failure to follow these instructions could result
in serious personal injury, death and/or property damage.

2. Loosen the conduit box cover screw and remove the cover.

3. Disconnect the electrical supply lines to the pump

.

WARNING: HIGH PRESSURE HAZARD

Pressure may be present in the pump body. This

pressure can be relieved by loosening the flange bolts and
shifting the pump assembly slightly to allow the pressur-
ized water to escape. Failure to follow these instructions
could result in serious personal injury or death.

4. Remove the flange bolts and remove the pump from the

piping.

WARNING: ELECTRICAL SHOCK HAZARD

Electrical connections are to be made by a qualified

electrician in accordance with all applicable codes, ordi-
nances and good practices. Failure to follow these instruc-
tions could result in serious personal injury, death and/or
property damage.

SAFETY REQUIREMENTS

WARNING: HOT WATER HAZARD

When disassembling a gasket joint, always use a new

gasket upon reassembly. NEVER RE-USE OLD GASKETS.
Failure to follow these instructions could result in serious
personal injury, death and/or property damage.

WARNING: ELECTRICAL OVERLOAD HAZARD

Three phase motors must have properly sized heaters

to provide overload and under voltage protection. Single
phase motors have built-in overload protectors. Failure to
follow these instructions could result in serious personal
injury, death and/or property damage.

WARNING: ELECTRICAL SHOCK HAZARD

Be certain the electrical power is not present at the

motor leads before continuing. Failure to follow these in-
structions could result in serious personal injury or death.

WARNING: UNEXPECTED START-UP HAZARD

Single phase motors are equipped with automatic

reset overload protectors. The pump can restart without
warning. Disconnect and lockout power before servicing.
Failure to follow these instructions could result in serious
personal injury, death and/or property damage.

WARNING: RISK OF ELECTRIC SHOCK 

Do not install this pump in swimming pool or marine

areas. Failure to follow these instructions could result in
serious personal injury, death and/or property damage.

Summary of Contents for Series 100

Page 1: ...ies 100 HV PR and 2 Pumps are listed below Do not exceed these values Maximum Working Pressure 125 psi Maximum Operating Temperature 225ºF Electrical Rating 115V 60 Hz 1PH Motors with special electrical characteristics are available on request Contact your local Bell Gossett Representative for details SAFETY INSTRUCTIONS This safety alert symbol will be used in this manual and on the pump instruct...

Page 2: ...0 F max open the drain valve take precautions against water damage and leave the drain valve open until servicing is complete Failure to follow these instructions could result in serious personal injury death and or property damage 2 Loosen the conduit box cover screw and remove the cover 3 Disconnect the electrical supply lines to the pump WARNING HIGH PRESSURE HAZARD Pressure may be present in t...

Page 3: ...ion and discharge piping with pipe hangers near the pump Line up the vertical and horizontal piping so that the bolt holes in both the pump and pipe flanges are aligned DO NOT ATTEMPT TO SPRING THE SUCTION OR DISCHARGE LINES INTO POSI TION THIS MAY RESULT IN UNWANTED STRESS IN THE PUMP BODY FLANGE CONNECTIONS AND OR PIPING The code for pressure piping ANSI B31 1 lists types of supports for various...

Page 4: ...may cause spillage onto surrounding surfaces Deteriorated motor mounts will lead to misalignment and excessive coupler wear PRIMING AND STARTING Do not run B G circulator pumps dry Before starting the pump must be filled with water Air should be vented from the system by means of a system air vent or by an alternate method 1 Remove the screws securing the conduit box cover wiring compartment and l...

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