BELFORNO 32 Installation And Operating Instructions Manual Download Page 7

 

Commercial and Residential Wood Fired Ovens 

Installation and Operating Instructions 

© Belforno Inc. 2012-2015. All rights reserved. 

Version 1.8 

 
e.  INSULATION 
 
NOTE:  Use  safety  mask  when  handling  ceramic  blanket. 

Never  let  the  insulation  get  wet.  Always 

thoroughly  seal  the  oven  against  water  penetration.  Failure  to  do  so  can  lead  to  breakdown  of 
components.

 

 
Sufficient  ceramic  blanket  material  is  provided  in  the  kit 

for  3”  of  insulation.  The  blanket  is  1’  thick  and 

must be applied in 3 layers. The blanket is flexible and pliable. To insulate, wrap lengths around the oven, 
the cut extra material  with  sharp knife, scissors or shears, to follow  the form of the oven.  Pieces  should 
overlap  by  about  2  or  more  inches.  Sufficient  blanket  is  supplied  to  give  three  layers.  If  there  is  any 
blanket remaining this may be applied to the top for even more insulation. (Fig. 4) 
 

 

 
 
 
f. 

FINISHING THE OVEN 

 
NOTE:  

 

 

IN EXTERIOR INSTALLATIONS WE RECOMMEND TO COVERING THE INSULATION WITH A 
1" LAYER OF MORTAR APPLIED OVER 1/2" GAUGE CHICKEN WIRE 

 

ALWAYS ENSURE THE OVEN IS COMPLETELY PROTECTED FROM WATER PENETRATION  

 
When the oven has been assembled it is ready for external finishing. This will entail finishing the oven in 
an igloo shape, or enclosing the dome inside a structure with some form of protective roof.  This guide is 
only able to provide the most basic of ideas and methods. For more ideas look online, or contact Belforno 
to discuss 

[email protected]

 

 
 
IGLOO DESIGN (Figure 5) 
 
If  the  oven  is  an  igloo  shape  apply  minimum 

1”  layer  of  ordinary  mortar  over  ½”  gauge  chicken  wire 

carefully laid over the ceramic blanket. The chicken wire can be held in place  with one or two horizontal 
strands  of  fine  gauge  wire,  near  the  base  and  if  necessary  one  or  two  strands  higher  up.  Once  the 
chicken  wire  is  in  position,  apply  the  layers  of  vermiculite/  mortar,  or  mortar,  over  the  ceramic  blanket. 
Allow each layer to set before applying further layers. 
 
When the mortar has set, cut and remove wire stays with wire cutters.  
 

Figure 4 

Summary of Contents for 32

Page 1: ...uctions Belforno32 SKUBEL100101 Belforno36 SKUBEL100102 Belforno40 SKUBEL100103 Belforno44 SKUBEL100104 Belforno48 SKUBEL100105 Belforno56 SKUBEL100106 SAVE THESE INSTRUCTIONS BE SURE TO READ THE TIPS FOR ASSEMBLY ON PAGES 14 AND 15 Listed UL2162 and UL737 Certified NSF ANSI 4 ...

Page 2: ...tem Sometimes an electrical permit is also necessary for connecting the exhaust fan All construction must comply with local building codes There are some portions of these instructions which are more restrictive than the building codes Whichever is most restrictive must be followed It is essential to use only building and insulation materials designed for the purpose Use proper safety equipment wh...

Page 3: ...ven and 14 above the oven In addition there must be clearance of minimum 30 from combustible material adjacent to the sides of the oven opening If the distance is less than 30 inches a wall shield must be mounted on the wall Any adjacent combustible floor which projects in front of the oven opening must be a minimum of 36 from the front of the door opening Figure1 WARNING Do not place any type of ...

Page 4: ... as stucco tiles bricks etc Bricks or blocks Wood forms Oven brush ash shovel Additional pizza peels 3 STEP BY STEP INSTRUCTIONS FOR OVEN ASSEMBLY Here is an overview of the typical steps required for the assembly of the Belforno oven 1 Determine where the oven will be located and estimate the availability of space Initially allow for an area of about 5 x 5 to 6 x 6 with sufficient room in front o...

Page 5: ...e the front of the oven is to be located Next lay the ceramic board on the prepared surface aligning the front of the board with the front edge of the oven Lay the floor pieces on top of the ceramic board in sequence as indicated eg A B C D E Figure 2 ALWAYS LAY FLOOR WITH THE SMOOTH SIDE FACING UP The front of the floor must be aligned with the front edge of the oven The circular pieces of the fl...

Page 6: ...d with either of these methods direct vent to an 8 UL Listed Chimney System complying with UL 737 indirect vent to a Type 1 exhaust hood in compliance with the standard for ventilation control and fire protection of commercial cooking operations NFPA 96 or with the requirements in the Standard for Exhaust Hoods for Commercial cooking Equipment UL710 Residential Indoor residential installations mus...

Page 7: ...OR INSTALLATIONS WE RECOMMEND TO COVERING THE INSULATION WITH A 1 LAYER OF MORTAR APPLIED OVER 1 2 GAUGE CHICKEN WIRE ALWAYS ENSURE THE OVEN IS COMPLETELY PROTECTED FROM WATER PENETRATION When the oven has been assembled it is ready for external finishing This will entail finishing the oven in an igloo shape or enclosing the dome inside a structure with some form of protective roof This guide is o...

Page 8: ...o may be colored to owners taste using suitable pigment There many other ways to finish the dome in an artistic and pleasing design ENCLOSED DESIGN Figure 6 If the oven is an enclosed design the base must be made wide enough to allow a 1 gap between the ceramic blanket and the wall of the structure Note Figure 5 is intended for exterior use only Figure 5 IGLOO OVEN Figure 6 ENCLOSED OVEN ...

Page 9: ... white oak which are ideal as are most fruitwoods and nut woods WOOD STORAGE Wood storage shall not exceed a one day supply where stored in the same room as the oven Refer to NFPA 96 for wood storage requirements BTU S PER CORD OF SELECTED WOODS Common Name BTU Common Name BTU Osage Orange Hedge 32900 Hickory 27700 Hop hornbeam Ironwood 27300 Beech Blue Ironwood 26800 Birch Black 26800 Locust Blac...

Page 10: ...small twigs or pieces of wood Create a wood stack 3 pieces high by placing two pieces of firewood parallel to each other at a distance equal to a little less than the length of the shorter piece Add two pieces in opposing direction forming a square then add a further two pieces again in the opposing direction Loosely crumple 3 separate sheets of newspaper and place in the center of the wood stack ...

Page 11: ...ndirectly from reflective surfaces Read the following safety information carefully before attempting to operate or service the meter Only qualified personnel should perform repairs or servicing not covered in this manual Periodically wipe the case with a dry cloth Do not use abrasives or solvents on this instrument Dangerous refer to the manual before using the meter Keep away from electrical weld...

Page 12: ... other warranty expressed or implied otherwise shall be limited to replacement repair or refund as specified above and such liability shall not include and purchaser specifically renounces any rights to recover special incidental consequential or other damages of any kind whatsoever including but not limited to injuries to persons or damage to property loss of profits or anticipated profits or los...

Page 13: ... aluminum foil Join the aluminum sheets by folding the seams along their length then carefully place them flat on the slab and place the board on top of the aluminum Trim as necessary when oven assembly is complete 3 THE IDEAL PLACEMENT OF OVEN ON ITS BASE To allow for installation of a shelf in front of the oven we recommend positioning the oven 4 from the front of the base 4 ALWAYS LAY THE FLOOR...

Page 14: ...to do this until all pieces are as tight as possible 9 FILL THE OUTSIDE GROOVES BELFORNO56 ONLY When the oven is fully assembled there will be intentional grooves of approximately between the outside edges of the dome segments Fill these with the brown Belforno putty supplied The putty can be rolled between the hands into snakes and pressed into place 10 FINISH THE ENTRANCE WITH A LITTLE MORTAR Fo...

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