Belco Tar River BDR 210 Original User Manual Download Page 39 | Manualshive

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9.2.2. Main frame

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Summary of Contents for Tar River BDR 210

Page 1: ...1 ORIGINAL USER MANUAL SPARE PARTS CATALOG BDR 210 Rotary Mower Edition 1 Belco Resources Equipment 2020 ...

Page 2: ... during an entire lifespan of the machine In the event of its loss or damage you must acquire a new copy from the machine dealer or distributor If you sell or hand over the machine to another user please attach the User Manual together with the machine s operating instructions and its Declaration of Conformity The distributor reserves the copyrights to this User Manual Copying processing of the Us...

Page 3: ...ical destruction caused by a fault of the user or a traffic accident improper use adjustment and maintenance use of the machine for a purpose other than intended use of a damaged machine repairs conducted by unauthorized persons improper repairs arbitrary changes and modifications of the machine structure the user s rights to Warranty Service may become invalid The user is obliged to immediately r...

Page 4: ...n 21 6 5 Adjusting the mower 21 6 6 Operation of the mower 22 7 Operation and maintenance 23 7 1 Adjustment of the V belts tension 24 7 2 Replacing the blades 25 7 3 Maintenance after work 26 7 4 Lubrication 27 7 5 End of season servicing 27 7 6 Possible problems and solutions 28 8 Disassembly utilization and environment protection 29 9 Spare Parts Catalogue 30 9 1 How to order spare parts 30 9 2 ...

Page 5: ...be observed in order to minimize and to avoid the hazards The User Manual also contains the rules for proper use of the mower and explains the required maintenance procedures If you do not understand any information contained herein please contact directly the distributor ATTENTION Before first use read the User Manual ATTENTION This warning symbol alerts about a hazard The warning symbol indicate...

Page 6: ... plate containing the most important identification data The rating plate is located on the machine in a place where it is easy to find and read Fig 1 Rating plate The rating plate includes full name of distributor mower serial number mower model xxxxxx ...

Page 7: ...ments and obligatorily use the personal protective equipment such as protective clothing protective gloves protective footwear It is forbidden to carry persons or objects on the machine It is forbidden that the machine should be operated by persons who are not familiarized with the User Manual The mower operator should be provided with the first aid kit containing also instructions for its use Whe...

Page 8: ...e mower you should familiarize yourself with the way it operates occupational safety rules and recommendations for maintenance and adjustment procedures by reading this User Manual Weight of the mower suspended on a vehicle can affect the vehicle s manoeuvrability Under these circumstances you must exercise extreme caution The User Manual should be kept on the machine When letting the machine to o...

Page 9: ...engine running Before leaving the driver s seat the cabin lower the machine to the ground turn off the engine of the vehicle remove the ignition key and apply the handbrake Make sure that during work fitting dismantling or adjustment of the machine no parts of your work clothing are unbuttoned or hanging loose You should keep elements of your clothing away from any machine parts that are likely to...

Page 10: ...c near the working machine banning persons from standing within the 50m range from the working machine using personal protective equipment protective helmet glasses familiarization with the User Manual 5 Sharp dangerous edges Protruding structural elements of the machine use of manual tools Personal protective measures protective gloves buttoned up work clothes paying special attention 6 Belt tran...

Page 11: ... with the machine in good mechanical condition regular inspections proper rotational speed familiarization with the User Manual 3 3 Safety signs on the machine and their meaning 1 1 Switch off the engine and remove the ignition key before 1 2 Keep a safe distance from the machine Do not allow ...

Page 12: ... 5 Do not stand near the lifting jack connectors when controlling the jack 1 6 Do not open or remove safety guards when the engine is running 1 7 Keep a safe distance from power lines 1 8 Avoid impact of liquids flowing under pressure Read the User Manual and learn about the operation procedures 1 9 Caution loose rotation tools 2 0 Caution cutting blades Do not approach a working mower 2 1 Caution...

Page 13: ... suspended on the three point hitch system of the category I and II tractor The working elements are two rotating discs fitted with blades This unit is driven from power transmission shaft through articulated telescopic shaft and belt transmission to bevel gears The bevel gears are embedded on the drive shafts which drive the discs Complying with the requirements related to the use of the machine ...

Page 14: ...the intended use 5 Equipment and accessories 5 1 Basic equipment Basic equipment of the mower consists of User Manual together with Spare Parts Catalogue and Warranty Card 1pc Special spanner 1pc Set of blades for number see Table No 2 Set of spare blades For Eco CUT 210 PTO shaft 460Nm L 860 and hydraulic cylinder 1pc Basic equipment of the mower does not include warning signs with lights slow mo...

Page 15: ...gram of the drive system is shown in Figure 3 Figure 3 Eco CUT 210 drive system diagram 1 articulated telescopic shaft with one way clutch 2 drive head shaft 4 V belt transmission 5 main frame shaft 6 bevel gear n1 rotational speed of tractors PTO n2 rotational speed of drums values given in Table 2 z1 large bevel gear z2 small bevel gear The drums are driven by the tractors PTO shaft Together wit...

Page 16: ...eight mm 3060 Overall dimensions in working position with shield covers assembly 18 Length mm 1750 19 Width mm 4220 20 Height mm 1090 21 Weight kg 562 22 Nominal pressure in the hydraulic system for models with hydraulic cylinder MPa 16 N A with one way clutch The overall dimensions may differ when aggregated with a particular tractor Table 2 Mowers technical operational data 6 Machine usage The m...

Page 17: ...ent Strictly prohibited Instructions for the cover unit installation are provided in the paragraph 13 2 8 Cover unit 6 2 Connecting the mower to a tractor Make sure that the connecting parts of both the vehicle and the machine are suitably adjusted to each other In case of any doubt always ask the vehicle or the machine distributor The mower should be connected with the tractor by means of a three...

Page 18: ... then connect with a pin and secure with a linchpin 3 Raise the mower to take the weight off the support foot 4 Raise the support foot and secure it with a cotter pin 5 Connect the chain to the transportation hitch or its bracket Adjust length of the articulated telescopic shaft to the tractor according to the shaft s instructions 6 3 Transport position For the mowers transportation it should be s...

Page 19: ...a hydraulic cylinder of the tractor so that the sliding discs do not rest on the ground 4 Raise the support foot to the upper position and secure with a cotter pin 5 Manually place the mower in transportation position so the interlock pin is inserted into the hole in clevis rope must be loose Fig 11A 6 Bring the cylinder to transportation position until the cylinder lock gets triggered Fig 13A Tra...

Page 20: ...e below Lock pin Pos 1 should lock into the cylinder handle lower the mower until the pin is completely locked The ball valve lever should be moved to the closed position Pos A However for operation the valve lever should be moved to the open position Pos B and open the lock with the cable until the lock is released Pos 1 Pos B Pos A ...

Page 21: ...ith a cotter pin 6 5 Adjusting the mower After setting the mower in working position the sliding discs should be positioned parallel to the ground In order to change the cutting height 1 Position the mower for transportation and lift it to the upper position immobilize the tractor switch off its engine 2 Secure the mower against falling off additionally support one of the discs 3 Unscrew the bolts...

Page 22: ...ting To engage back the break back device reverse the tractor a short distance Incorrect spring tension can cause incorrect operation of the machine or even its damage Figure 6 The mower pushed away after activation of break back device Construction of the break back device is described in the paragraph 13 2 5 4 Break back device The length of the tensioned spring must be adjusted if required ...

Page 23: ...isual inspection of all elements of the machine looking for any mechanical damage Lubricate the machine in accordance with the recommendations Check the mechanical condition of the pins in the hitch system and of the cotter pins Check oil level in the gearbox Check tension of the V belts Check condition of the bolted joints Check condition of the cutting blades Use only the original spare parts pr...

Page 24: ...one of the belts you must always replace the entire set of belts using the belts with the same markings and the same brand Figure 7 Adjustment of the V belts tension A Belt tensioner B for Eco CUT 210 version When adjusting the belt tension on the 2 10m mower Fig 20 B unscrew the lock nut Fig 20 C adjust the nut closer to the spring Fig 20 D then tighten the lock nut Fig 20 C against lock nut D Fi...

Page 25: ...d with new ones Working with damaged elements of the working disc holders or blades is strictly prohibited Inspection of the blades should be performed every time before you start working and after each instance of hitting an obstacle e g stone wood metal It is mandatory to wear protective gloves Figure 9 Replacing blades The replacement or turning of a blade must be done with the special wrench a...

Page 26: ... with new ones Check all the bolted joints tighten the loose bolts and nuts according to Table 3 Please note Distributor of the machine Belco Resources Equipment provides all spare parts Strength 6 8 8 8 10 9 12 9 Metric thread Tightening torque Nm M5 4 5 5 9 8 7 10 M6 7 6 10 15 18 M8 18 25 36 43 M10 37 49 72 84 M12 64 85 125 145 M14 100 135 200 235 M16 160 210 310 365 M18 220 300 430 500 M20 310 ...

Page 27: ... should be refilled to the levels given below III Oil does not require changing only refilling If the user wants to change the oil old oil has to be sucked out through the refill plug on top Figure A The required quantity of oil in the gearbox A 2 10m 6 l Figure A oil fill plug The machine manufacturer recommends using the oil SP460 based on 80W90 admixture grease LT 43 In the event the oil level ...

Page 28: ...damaged blades Replace dull or damaged blades with new complete sets Blades dull on one side only install on the disc with the opposite direction of V belts slippage Poorly tensioned belts Belts are wet Belts are worn out Belts of unequal length Check and adjust the belts tension Avoid mowing when it s raining Replace with new complete sets of belts Within one set of belts there should be belts ma...

Page 29: ...hould be stored in a separate location with a limited access for persons and animals Worn out metal parts must be delivered to the scrap metal collection points Worn out plastics must be delivered to the chemical waste collection utilization points When filling up or replacing the oil avoid its spillage Store the waste oil in sealed containers and periodically deliver it to the special collection ...

Page 30: ...es or from the distributor Use only the original spare parts provided by the distributor to guarantee safe and reliable operation of the machine The use of unoriginal spare parts or parts which have been repaired will void the warranty The manufacturer reserves its right to make changes in the construction of parts presented on the particular assembly drawings in this spare parts catalogue Such ch...

Page 31: ...31 9 2 General construction BDR 210 mower Pos Description Index 1 Suspension system 9 3 1 2 Middle frame 9 3 2 3 Hydraulic system 9 3 3 4 Metal cover 9 3 4 5 Main frame 9 3 5 6 Cutting unit 9 3 6 ...

Page 32: ...5 R Clip M4x100 double pin T000987 1 6 DMT0403 Suspension Frame Latch T002165 1 7 DM30107 Lower Hitch Pin P013082 2 8 LNM12175 Self locking Nut M12 x 1 75 GALV T000267 2 9 BM1217535 Bolt M12 x 1 75 x 35 8 8 GALV T000756 2 10 DM20274 Check Chain P300091 1 11 LYNPN10 Lynch Pin M10 T000981 1 12 DM30112 Shaft Holder P002107 1 13 BM101525 Bolt M10 x 1 5 x 25 GALV 8 8 T000740 1 14 LW10 Lock Washer M10 G...

Page 33: ...33 9 2 1 Middle frame ...

Page 34: ...00889 1 20 DM20241 Tensioner Spring T000663 1 21 DM30221 Tensioner Spring Seat T000638 2 22 DM30222 Joint Angular Axis P001920 1 23 DM30223 Pivot Pin P603145 1 24 DM30224 Safety Breakaway device P001940 1 25 FW20 Flat Washer M20 GALV T000462 1 26 DM30226 Pilot Cover P590036 1 27 BM101520 Bolt M10 x 1 5 x 20 GALV 8 8 T000738 2 28 LNM12175 Self locking Nut M12 x 1 75 GALV T000291 1 29 LW12 Lock Wash...

Page 35: ...Washer M12 GALV T000458 2 4 BM1217535 Bolt M12 x 1 75 x 35 GALV 8 8 T000756 2 5 DM30305 Breakaway Cube P013134 2 6 DM30306 Flat Middle Bar T000293 1 7 LNM142 Self locking Nut M14 GALV T000293 1 8 DM30308 Spring Rod P013135 1 9 DM30309 Spring Seat T000637 2 10 DM20348 Tensioner Spring T000652 1 11 DM30224 Safety Breakaway Device Complete P001940 1 ...

Page 36: ...36 9 2 2 Hydraulic system ...

Page 37: ...5 x 50 GALV 8 8 T000791 1 13 LNM2025 Self locking Nut M20 x2 5 GALV T000255 1 14 DM30414 Metal Bar Hydraulic Side P002108 1 15 BM1217535 Bolt M12 x 1 75 x 35 GALV 8 8 T000756 2 16 LNM12175 Self locking Nut M12 x 1 75 GALV T000291 2 17 DM30417 Elbow fitting AB M16x1 5 M16x1 5 10L 10L T001026 1 18 DM30418 Connector AA M16x1 5 T001025 1 19 DM30419 Connector A G1 4 M16x1 5 10L T000583 2 20 DM30420 Bal...

Page 38: ...04 Reinforcement Plate P001958 2 5 DM30505 Reinforcement Bracket 2 P001954 1 6 DM30506 Rear Protection Cover P001953 1 7 DM30507 Rear Safety Guard P001927 1 8 DM30508 Reinforcement Bracket P001955 1 9 DM30509 Debris Safety Tarp 2 1 T002729 1 10 DM30510 Left Protection Guard P001924 1 11 DM30511 Left Safety Cover P001952 1 12 DM30512 Reinforcement Mount P001956 1 13 DM30513 Right Joint Cover P00195...

Page 39: ...39 9 2 2 Main frame ...

Page 40: ...ing 3206 2RS T001054 1 17 DM30617 Small Pulley Shaft Hub T001078 1 18 OS305210 Oil Seal M30 x 52 x 10 T001057 1 19 B30206 Bearing 30206 T001053 1 20 DM85023 Split Pin M6 x 16 T000086 4 21 SRI 62 Snap Ring M62 Internal T000418 2 22 DM30622 Small Conical Gear 18T T001080 1 23 DM30623 Bushing 2 P001923 2 24 DM30624 Bushing 1 P001888 2 25 B3206 Bearing 3206 T002802 1 26 DM10088 Tab Washer 5042 01 062 ...

Page 41: ...41 9 2 1 Cutting unit working part ...

Page 42: ...M30713 Height Spacer Washer 5 P002019 4 14 B32092RS Bearing 3209 2RS T001062 2 15 SRE 45 Snap Ring M45 External T000414 2 16 SRI 85 Snap Ring M85 Internal T000422 2 17 DM150031 Bottom Protective Cover T000343 2 18 SSM1217525 Socket Screw M12 x 1 75 x 25 8 8 GALV T000938 12 19 DM30719 Stump Jumper 210 T001071 2 20 DM30720 210 Resistive Disc T001072 2 21 NM120175 Nut M12 x 1 75 GALV T000267 16 22 DM...

Page 43: ...on the main frame and adjusted to the machine step XI of the covers fitting procedure 1 Step I Find a safe and stable place to fit the covers Lay out the left and right covers and the bent reinforcements Make sure that the selected holes Fig 24 Detail A are facing the correct way the same direction Figure 11 Step I of the tarpaulin covers assembly Left cover Right cover Bent Reinforcement A A Figu...

Page 44: ...teps II to V Case of use of other bolt elements indicated below Figure 14 Bolted joint GALV galvanized coating Item No Name PART NO Index 1 Carriage Bolt M8 x 1 25 x 25 8 8 GALV CBM0812520 T000804 2 Flat Washer M8 GALV FW08 T000471 3 Self locking Nut M8 x 1 25 GALV LNM08125 T000256 Figure 12 Step II Bent Reinforcement Assembly Bent Reinforcement Rent reinforcement ...

Page 45: ...ves Figure 15 Step III Reinforcing angle bars assembly 3 STEP IV Adjust and fix the reinforcing holder to the holes in the left bent reinforcement and the left cover Reinforcing angle bar Reinforcing angle bar short Reinforcement holder Reinforcement Holder Bent Reinforcement A ...

Page 46: ...e right cover to the holes in the right cover and the right angle bar reinforcement To connect with the angle bar Fig 31 use Fig 32 Figure 18 Step V Right cover connection Pos PART NO Name Index 1 BM0812520 Bolt M8 x 1 25 x 25 GALV 8 8 T000804 2 DM30902 Reinforcement Holder 3 FW08 Flat Washer M8 GALV T000471 4 LNM08125 Nut 6 cat self M8 galv T000256 A ...

Page 47: ...e 20 Step VI Rear cover assembly Pos PART NO Name Index 1 CBM0812520 Carriage Bolt M8 x 1 25 x 20 GALV 8 8 T000825 2 FW08 Flat Washer M8 GALV T000471 3 LNM08125 Self locking Nut M8 GALV T000256 4 DM31004 Reinforcement Angle Bar 5 DM31005 Right Cover Reinforcement Rear cover Left cover Right cover Reinforcement angle bar Reinforcement angle bar short A ...

Page 48: ...RT NO Name Index 1 BM0812516 Bolt M8 x 1 25 x 16 GALV 8 8 T000803 2 FW08 Flat Washer M8 GALV T000471 3 LNM08125 Self locking Nut M8 x 1 25 T000256 4 DM31104 Rear Cover Left Cover Right Cover Osłona tylna Bent Reinforcement Right Cover Connector Bent Reinforcement Reinforcement Bracket Short Reinforcement Bracket Reinforcement Mount ...

Page 49: ...aces marked in Figure 38 below Pos PART NO Description Index Qty 1 DM30510 Left Protection Guard P001924 1 2 DM30511 Left cover P001952 1 3 DM30506 Rear cover P001953 1 4 DM30507 Rear Protection Guard P001927 1 5 DM30502 Right Protection Guard P001930 1 6 DM30503 Right cover P001951 1 Figure 38 Metal Guard assembly for BDR 210 ...

Page 50: ...ing to Table 3 8 STEP IX Disconnect the milled connector from the scythe connector For models with hydraulic cylinder Fig 37 item 2 Unscrew the mounting bolts fixing the scythe connector to the main frame Fig 37 item 1 and the scythe connector remove tie rod knife from the machine Figure 37 Cover assembly STEP IX ...

Page 51: ...ng figure Fig 39 cover mounting location 10 STEP XI Adjust the cover to the free holes from STEP X and fix it with the bolt elements used in STEP X Figure 39 Metal covers assembly STEP X Place the rear cover on the flat bar located on the main frame cover ...

Page 52: ... QUANITY 1 CBM0812525 Carriage Bolt M8 x 1 25 M8x25 T000826 71 CBM0812520 M8x20 T000825 2 2 BM0812516 Bolt M8 x 1 25 M8x16 T000803 6 BM0812520 M8x20 T000804 2 3 LNM08125 Self locking Nut M8 x 1 25 GALV M8 T000256 81 4 FW08 Flat Washer M8 GALV M8 T000471 54 5 LFW10 Large Flat Washer M10 GALV M10 T000457 39 GALV galvanized coating Item No Part No Name Index 1 DM31201 Front cover 2 BM061025 Bolt M6 x...

Page 53: ...ter PTO Guard Complete 1 6 Cross Bearing 2 7 Safety Chain 2 8 DM30242 Part Description 5SB3001 Yoke 5SB3002 Inner Yoke complete 5SB3003 Outer Yoke complete 5SB3004 Inner PTO Guard Complete 5SB3005 Outer PTO Guard Complete 5SB3006 Cross Bearing 5SB3007 Safety Chain 5SB3000 PTO Shaft Complete PTO Shaft Complete 460Nm L 860 1 ...

Page 54: ... stamp of the dealer It must not contain any deletions or corrections made by unauthorized persons A duplicate of the warranty card may be issued upon written request of the user who should present the valid proof of purchase In the case of ineligible call for the warranty service any incurred costs shall be borne by the user The user must report any complaints immediately after the damage directl...

Page 55: ... of complaint resolution _____________ Warranty period extended until ___________ ________________________ Dealer s signature and stamp Date of complaint claim _________________ The scope of repair and parts used ________ _____________________________________ _____________________________________ _____________________________________ Date of complaint resolution _____________ Warranty period exten...

Page 56: ...elephone No Email address Reason for claim Persons Name Name of the dealer Proof of purchase Invoice no Date 20 Description of damages The date of complaint resolution Means and time of the complaint resolution Date the fault occurred or was discovered 20 Date Full name ...

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