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Belanger Full Side Washer, Owner'S Manual

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Belanger Full Side Washer Owner'S Manual Download Page 62

FULL SIDE WASHER

                                        

 

56

      Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681      

 1MANUL854

 

Maintenance 

Exploded Parts View 

Aluminum Hub Neo-Tex

™ Fill 

 

 
 

 

28”

 

Neo-

Tex™ Box: (24 pieces) 32”x 10”

 

Load one piece of 

1/4” Neo

-

Tex™ on

to each plastic clip  

12 pieces of Neo-

Tex™

 in this row 

 

32”x 10”

  

28”x 8”

  

2

5”x 8”

 

25”x 8”

  

20”x 8”

  

Neo-Te

x™ Box: (24 pieces) 28”x 8”

 

Load one piece 

of 1/4” Neo

-

Tex™

 onto each plastic clip 

12 pieces of Neo-

Tex™ i

n this row 

 

Neo-Te

x™ Box

: (

24 pieces) 25”x 8”

 

Load one piece of 1/4” Neo

-Te

x™ o

nto each plastic clip 

12 pieces of Neo-

Tex™ in this ro

w 

 

Neo-

Tex™ Bo

x

: (48 pieces) 25”x 8”

 

Load two pieces of 

1/8” Neo

-T

ex™ per 

plastic clip  

24 pieces of Neo-

Tex™ in this row

 

 

 

Neo-

Tex™ Box: (24 pieces) 41”x 8”

 

Load one piece of 

1/8” Neo

-

Tex™ –

when folded on plastic 

clip makes th

is a 20” (2 ply) Neo

-

Tex™ p

ack 

12 pieces of 

Neo-

Tex™ 

in this row 

 

16”x 10”

  

16”x 8”

  

Neo-

Tex™ 

Box: 

(

48  pieces)  33”

x  10

”  Neo

-

Tex™ Pack

s 

2-Ply piece when folded onto plastic clip 

24 pieces of 

Neo-

Tex™ 

in 

this row (1/8” t

hick) 

 

Neo-

Tex™ 

Box: 

(48  pieces

)  33”x  10”  Neo

-

Tex™ 

Packs 

2-Ply piece when folded onto plastic clip 
24 pieces of Neo-

Tex™ in this row (1/

8

” 

thick) 

 

16”x 10”

  

Neo-

Tex™  Box: 

(48  pieces

)  33”x  8”  Neo

-

Tex™ 

Packs 

2-Ply piece when folded onto plastic clip 

24 pieces of Neo-

Tex™ 

in this ro

w (1/8” 

thick) 

 

1PLSTC-CL050: 

10” 

Plastic Wash Clip, 

Requires 24 Clips 

 

Sing

le PN’s

  

Blue: 6224 

Red: 6226 

Black: 6223 

48pc. Se

t PN’s

 

Blue: 102475    

Red: 102477 

Black: 102836 

Single PN’s

  

Blue: 6985 

Red: 7003 

Black: 7114 

Single PN’s

  

Blue: 6801 

Red: 6798 

Black: 7113 

Single PN’s

  

Blue: 6800 

Red: 6797 

Black: 7112 

Single PN’s

  

Blue: 6339 

Red: 6341 

Black: 6338 

Single P

N’s

  

Blue: 6228 

Red: 6230 

Black: 6227 

1PLSTC-CL050: 

10” 

Plastic Wash Clip, 

Requires 24 Clips 

 

Single PN’s

  

Blue: 6224 

Red: 6226 

Black: 6223 

48

pc. Set PN’s

 

Blue: 102475    

Red: 102477 

Black: 102836 

 

6”

 Dia. Upper Hub: 106782 

 

  

 12

”

 Dia. Lower Hub: 106026 

 

  

1PLSTC-CL025: 

8” Plastic Wash 

Clip, 

Requires 24 Clips 

 

Single 

PN’s

  

Blue: 6216 

Red: 6218 

Black: 6215 

48pc. Set PN’s

 

Blue: 102459    

Red: 102460 

Black: 102835 

Complete Upper Hub Set 

(does Driver & Passenger Side)

 

Neo-

Tex™ fill is availabl

e in three 

colors: 

•

 

Blue: 105837 

•

 

Red: 105836 

•

 

Black: 105934 

 

42”

 

Top three 

sections 

are 1/4” 

thick 

These two 

sections 

are 

1/8”

 

thick 

Upper fill can 

ONLY be 

ordered as a 

complete 

wheel or 

individual 

pieces 

 

Upper Hub 

Clips: 

102933 

 

Quantity for 

both wheels:  

96 - 

8” Clips

 

24 -1

0” 

Clips 

Complete Lower Hub

 

Set 

(does Driver & Passenger Side)

 

Neo-Tex

™ fill is available in thre

e 

colors: 

•

 

Blue: 105811 

•

 

Red: 105810 

•

 

Black: 105821 

Lower Hub 

Clips: 

102933 

 

Quantity for 

both wheels: 

48 - 

8” Clips

 

96 -

10”

 Clips 

Summary of Contents for Full Side Washer

Page 1: ...Full Side Washer 1MANUAL854 Rev 18 Full Side Washer Full Side Washer CP ...

Page 2: ......

Page 3: ...ditional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any companie...

Page 4: ......

Page 5: ...h eight holes and fasteners 36 Updated Step 7 to state torque all eight 8 fasteners four 4 on older equipment to 25 ft lbs 38 Changed bearing 791 to 1BERNG848 in 2 places Changed 1FSTNR HH810 to 1FSTNR HH811 in 2 places 39 Added Hydraulic Motor Assembly 100109 and Torque Channel Assembly 101229 Changed bearing 1609 to 1BERNG848 Changed bearing 791 to 1BERNG848 Changed cover 17 to 1PLSTC EX082 per ...

Page 6: ...ill all changes below are per Project 9927 Added Black and Green assembly numbers to charts For Upper Hub changed 1 set per wheel to 2 sets to fill both DS PS For Lower Hub changed 2 sets per wheel to 4 sets to fill both DS PS For Wave Cleaning Material Neo Tex Fill all changes below are per Project 9927 Removed Each Assembly Number Fills 5 Rows on One Hub from chart title For Upper Hub added to e...

Page 7: ... 21 Neo Tex Cleaning Material 26 Startup 31 Initial 31 Maintenance 32 Routine Procedures 32 Troubleshooting 33 Torque Plate and Electric Motor Replacement 34 Exploded Parts View 38 Arm and Head Complete Assembly Hydraulic 38 Arm Assembly Hydraulic 38 Head Assembly Hydraulic 39 Arm and Head Complete Assembly Electric 40 Arm Assembly Electric 40 Head Assembly Electric 41 Stands and Booms Hydraulic 4...

Page 8: ... 248 380 9681 1MANUL854 Table of Contents Maintenance continued 54 Exploded Parts View continued 54 Wave Cleaning Material Cloth Fill 54 Wave Cleaning Material Neo Tex Fill 54 Neo Tex Wash Clips 55 Aluminum Hub Neo Tex Fill 56 Aluminum Hub Neo Tex Fill 1 4 Thick Cleaning Material Option 57 ...

Page 9: ...sh process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with re...

Page 10: ...ph 8 Limited Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjun...

Page 11: ...nal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOU...

Page 12: ...ing so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE THE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY ...

Page 13: ... installed The Installation section will be used in conjunction with the location diagram and the Full Side Washer drawings All of these combined are your installation guide The Maintenance section will ensure you can keep your car wash component looking and functioning like new Whether you have already operated a car wash or you are new to our industry you know the importance of the appearance of...

Page 14: ...er boom assemblies 2 Full Side Washer shafts 2 Lower Side Wheel waves 2 sets Hitch Hiker waves 2 sets Accessory box 1 Lower Side Wheel wash material 1 set per wheel Hitch Hiker wash material 1 set per wheel Air Panel if purchased as a component 1 Note Uncrate and inspect the shipment for damage and verify that all pieces are there If there is any damaged equipment file a claim with the trucking co...

Page 15: ... BEFORE SERVICING ANY EQUIPMENT Always wear safety glasses when performing maintenance on any equipment It is recommended that a licensed electrician is contracted to perform all electrical installations Note YOUR HYDRAULIC SYSTEM MUST BE CAPABLE OF ADJUSTMENT TO 76 RPM AT 900 PSI 62 1 BAR WHILE LOADED AGAINST VEHICLE PLEASE VERIFY YOUR SYSTEMS CAPABILITY TO MEET THESE SETTING WHILE RUNNING A VEHI...

Page 16: ...ille MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL854 Specifications Dimensions 160 84 56 56 dimension is taken from the outer leg to the driver side edge of the inside guide rail 146 370 8 cm dimension is taken from the outer legs on both sides ...

Page 17: ...g the conveyor is crucial for properly positioning the Full Side Washer assemblies during installation The Belanger conveyor options are shown in the images below Single Guide Rail Conveyor Assemblies 13 14 1 2 Wide Double Guide Rail Conveyor Assemblies 13 14 1 2 Wide 13 14 1 2 Note In this manual a 13 wide Conveyor is shown in all images If a 14 1 2 wide Conveyor is installed at the site be sure ...

Page 18: ... Repeat this leveling process on the other leg assembly Shims are field supplied they are not supplied by Belanger Inc 4 Once each stand of the assemblies is positioned correctly and level lag them to the floor using the supplied lag bolts 84 FIGURE 1a Note Dimension 13 Conveyor 56 14 1 2 Conveyor 57 1 2 is taken from the outer edge of the driver side leg to the inside guide rail of the conveyor N...

Page 19: ...edge of the driver side Full Side Washer leg to the inside guide rail of the conveyor Note The 104 dimension is taken from the inside guide rail of the conveyor to the outer edge of the passenger side Full Side Washer leg Note The above image is shown with cleaning material installed to indicate the operating envelope required for proper function 13 Conveyor 56 14 1 2 Conveyor 57 1 2 FIGURE 1b 218...

Page 20: ...arings from the passenger side stand Slide the bearings onto the boom mounting shaft Secure the boom to the stand assembly 2 Locate the driver side boom assembly Remove the boom shaft bearings from the driver side stand Slide the bearings onto the boom mounting shaft Secure the boom to the stand assembly Attaching the boom to the leg assemblies 3 Secure the cylinder and the shock on both booms to ...

Page 21: ...booms and wash material installed to indicate operating envelope required to function properly Note It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out prior to the final hookup Hydraulic Feed Hydraulic Return Hydraulic Supply 2 110V Programmer Signal Required Water Supply Air Supply ...

Page 22: ...lastic elbows Pneumatic Air Panel Hydraulic if applicable 1 Supply 110VAC to the MAC valve 2 Complete air circuit connections as shown below Retract Extend Manual Over ride 110VAC In Main air supply 90 PSI minimum 120 PSI maximum Wheel retract regulator Regulated air supply to passenger side boom cylinder extend 1 4 airline Regulated air supply to driver side boom cylinder extend 1 4 airline Regul...

Page 23: ...Panel Electric if applicable Manual Over ride 110VAC In Main air supply 90 PSI minimum 120 PSI maximum Wheel retract regulator Regulated air supply to passenger side boom cylinder extend 1 4 airline Regulated air supply to driver side boom cylinder extend 1 4 airline Regulated air supply to driver and passenger side boom cylinders retract 1 4 airline ...

Page 24: ...or vehicle damage CAUTION It is recommended that licensed technicians are contracted to perform all utility installations It is imperative that no foreign materials are in the supply lines before final connections are made To be sure of this the lines should be blown out prior to the final hookup All utilities MUST be installed in accordance with all local and national codes Feed for counterclockw...

Page 25: ...nit is located on 1 Connect the hoses to the motors per the diagram below Overhead view showing typical hydraulic routing to the motors Note Above image shows a typical driver side hydraulic installation Confirming Wheel Rotation Note Be sure to match the wheel rotation shown below If the rotation is opposite of what is shown below reverse the hydraulic feed lines to the motor Return from driver s...

Page 26: ...ash material until all equipment has been installed turned on and checked for hydraulic pneumatic and water leaks Tools Needed for Installation 3 4 wrench 13 16 socket 2 9 16 wrenches 3 4 socket 1 2 impact wrench or ratchet Ladder Miscellaneous hand tools Work gloves Tape measure 25 feet or greater Safety glasses 5 32 Allen wrench DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPM...

Page 27: ... and Fins Cleaning Material Shaft Brackets 1 Locate the Side Wheel Wave boxes and open them upside down to expose the drive plate assemblies 2 Remove the drive plates and secure them to the wheel shafts at 10 1 2 above the floor by tightening the shaft brackets into place 10 1 2 Floor Shaft Bracket Drive Plate Drive Plate Assembly ...

Page 28: ...nt has been installed turned on and checked for hydraulic pneumatic and water leaks 1 Install the bottom drive wave and seat counter bore over the drive plate 2 Locate the 24 Fins Place 4 pieces over pins on the bottom drive Wave One piece of wash material should straddle the opening on each Wave 3 Install next Wave with slot opposite the opening on the previous one 4 Repeat steps 2 and 3 until 9 ...

Page 29: ...e Hitch Hiker hubs 1 Install the top Wave cap and the cloverleaf assembly 2 Secure with 4 9 16 12 bolts and tighten until cloverleaf bottoms out on the shaft clamp Cloth bolts Neo Tex bolts 9 16 12 x 6 1 2 9 16 12 x 8 3 Locate the Neolite discs and the plastic filler inserts and fasten them together 4 Place it on top of the hub assembly and press it down until the insert is flush with the surface ...

Page 30: ...frame assembly upside down and remove the front half of the plastic bushing on both ends the side that covers the slotted opening is the front as shown below left Turn the frame back over and place it on top of the white plastic disc While holding the frame assembly up replace the lower front side bushing and tighten it from the bottom below right 7 Locate the skirts and place one of them on top o...

Page 31: ...er 4 Continue to install the Fins and the Waves until 5 rows of wash material have been completed 5 Locate the 30 Hitch Hiker Fins Place one on each of the pegs with the fold following the rotation of the wheel 6 Place the next Wave on the frame making sure that the openings are opposing each other 7 Continue to install the Fins and the Waves until the last 5 rows of wash material have been comple...

Page 32: ...ash Clips and Neo Tex Mounting Lower Hub 1 Mount the 12 diameter x 28 1 4 tall hub so that the top is 36 from the Conveyor surface on the driver side by securing the Spider Clamps to the shaft and securing the Skins to the Spiders as shown below Be sure that the open ends of the C channels are facing upward 2 On the passenger side mount the 12 diameter x 28 1 4 tall hub at 36 from the floor while ...

Page 33: ...o Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row Neo Tex Box 24 pieces 41 x 8 Load one piece of 1 8 Neo Tex when folded on plastic clip makes this a 20 2 ply Neo Tex pack 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 33 x 10 Neo Tex Packs 2 Ply piece when folded onto ...

Page 34: ...ot of the aluminum hub with the Wash Clip making sure they are pushed all the way to the bottom of the hub 2 Following the same procedure install 24 pieces of the 33 x 8 Neo Tex in the center followed by 24 pieces of the 33 x 10 on top Cloth Wash Clip Insert Wash Clips into cloth holes Fold cloth in half to slid into hubs When folded in half this piece is 16 x 10 When folded in half this piece is ...

Page 35: ... row 32 x 10 28 x 8 25 x 8 25 x 8 20 x 8 Neo Tex Box 24 pieces 28 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 24 pieces 25 x 8 Load one piece of 1 4 Neo Tex onto each plastic clip 12 pieces of Neo Tex in this row Neo Tex Box 48 pieces 25 x 8 Load two pieces of 1 8 Neo Tex per plastic clip 24 pieces of Neo Tex in this row Neo Tex Box 24 piec...

Page 36: ...ovide the fill for this row Place 12 of these assemblies into the previous slots filled to continue stacking the upper hub 4 Locate the 25 x 8 Neo Tex pieces that are 1 4 thick thicker Neo Tex material Load one piece onto each 8 clip to provide the fill for this row Place 12 of these assemblies into the previous slots filled to continue stacking the upper hub 5 Locate the 28 x 8 Neo Tex pieces tha...

Page 37: ...no obstructions in the path of the arm 3 Adjust the hydraulic flow control mounted on the leg for a wheel speed between 72 to 80 RPM for cloth and 88 92 RPM for Neo Tex Make adjustments while under a hydraulic pressure load set between 900 to 1100 PSI 4 Re check wheel RPM 5 Set pneumatic regulators from the DCC or Control Panel to approximately 30 50 PSI 6 Connect water lines to the Water Manifold...

Page 38: ...ble This is done by checking the chemical inside of the clear supply tubing There should be no bubbles or breaks in the fluid if applicable Check overall performance for any abnormalities on the first few vehicles washed each day Hose down the component and surrounding area at the end of each wash day This will remove most of the dirt and other debris that builds up during a washday Check for wate...

Page 39: ...Check for bent shaft Check shock for leaking oil loose bolts or worn out rubber mount grommet Boom not pivoting inward Confirm output is set to AUTO position Verify air feeds are in the proper location Confirm that air is working properly on both sides of the air cylinder rebuild or replace if necessary Brush is turning too slow Confirm flow control setting is all the way open Confirm hydraulic un...

Page 40: ... into the cover base This will allow access to the motor gearbox that is mounted on the torque studs 3 To ensure all power has been properly removed from the circuit check the voltage at the junction box with a multi meter to confirm no power is being supplied to the equipment 4 Remove the junction box cover to gain access to the wiring on the side of the motor 5 Confirm that the wiring has been t...

Page 41: ...eed a work surface such as a table or a bench available to allow for disassembly of the gearbox torque plate If the assembly does not have a cover proceed to step 8 7 The cover base can be removed by removing the three fasteners on the cover mount plate Once the cover mount and cover are removed this will allow access to the bottom of the gearbox torque plate assembly 8 Using a 5 mm hex head socke...

Page 42: ...astener a 1 4 turn and reapply the Loctite in the same fashion 5 Insert the flat head fasteners into the threaded mounting holes and tighten until the fasteners touch the chamfered hole within the torque plate 6 Repeat steps 3 and 5 on the remaining fasteners Before tightening fasteners to the proper torque this is once again an opportunity to verify that the torque plate orientation is correct on...

Page 43: ...ake sure to tighten the fitting properly to prevent any water intrusion 5 Once the wire is fed back into the junction box secure the terminal block back into position using the Phillips screw Be careful not to crimp or crush any of the existing wiring Reconnect the wiring leads to the previously tagged motor leads to maintain the proper wiring positions 6 Replace the junction box cap while being c...

Page 44: ...ic Arm Assembly Hydraulic 1BERNG848 Bearing 1SHOCK750 1CYLND250 1ELBOW PL444 2 pieces 777 2 1WASHR PL500 1FSTNR SB125 1FSTNR HH811 1NUT LC210 1NUT JM508 6746 1WASHR FL830 1FSTNR HH684 4 182 1WASHR LC125 1FSTNR HH077 1WASHR PL500 1FSTNR SB125 1BSHNG364 1034 1NUT RG603 1NUT LC220 1WASHR FL415 1BSHNG364 2 1FSTNR HH811 1NUT LC210 1WASHR FL332 1NUT LC220 1FSTNR HH684 4 1BERNG848 Bearing ...

Page 45: ...84 4 1BERNG848 Bearing 1254 Woodruff Key 1FSTNR HH684 4 1BERNG848 Bearing 1PLSTC EX082 Length 8 sold per foot Gray Wide Filler Strip 1MOTOR HY710 Hydraulic Motor 1229 Torque Channel Hydraulic Motor Assembly 100109 1MCONC ST375 Male Connector Bushing 2 1WASHR LC291 4 1COLLR333 835 Shaft for Hydraulic Drive See Enlarged View Below 1513 4 Torque Channel Assembly 101229 1FSTNR HH027 4 1WASHR FL332 4 1...

Page 46: ... Arm Assembly Electric 1BERNG848 Bearing 1BERNG848 Bearing 1SHOCK750 1CYLND250 1VALVE PN405 777 2 1WASHR PL500 1FSTNR SB125 1NUT LC210 1NUT JM508 6746 1WASHR FL830 1FSTNR HH684 4 182 1WASHR LC125 1FSTNR HH077 1WASHR PL500 1FSTNR SB125 1BSHNG364 1034 1NUT RG603 1NUT LC220 1WASHR FL415 1BSHNG364 2 1FSTNR HH811 1NUT LC210 1WASHR FL332 1NUT LC220 1FSTNR HH684 4 1FSTNR HH811 1ELBOW PL444 ...

Page 47: ...lack PLSTC CV080 Blue PLSTC CV082 Green PLSTC CV088 Gray PLSTC CV092 Orange PLSTC CV086 Red PLSTC CV084 Yellow PLSTC CV090 1PLSTC CV075 1FSTNR HH045 3 See Chart See Chart 112286 Std Voltage 112297 380 400 415 Volts 112288 575 Volts 7918 1WASHR LC125 3 1FSTNR PH040 2 1ELECT FS855 4 7912 1GEABX KT250 Torque Plate 108661 See Exploded View Below 1FSTNR FH075 8 108661 Torque Plate with Grommets 1GRMIT2...

Page 48: ...10 Fax 248 380 9681 1MANUL854 Maintenance Exploded Parts View Head Assembly Electric 1FSTNR HH684 2 1COLLR333 1FSTNR HH684 4 1WASHR FL747 2 1PLSTC EX082 Length 8 sold per foot Gray Wide Filler Strip 1RETNR129 2 7203 2 1BERNG848 1STEEL KY150 7674 1BERNG848 1WASHR LC581 4 1WASHR LC581 4 ...

Page 49: ...MP385 3 103034 Water Manifold Assembly passenger side 1RETNR826 3 1WASHR FL332 3 1CLAMP385 3 100075 Stand Weldment driver side 100076 Stand Weldment passenger side 1ELBOW PL666 1GAUGE500 3 1MADAP BR600 1RGLTR175 3 1ELBOW PL666 1ELBOW PL666 1TEE PL706 1MADAP BR600 1MADAP BR600 1VALVE EL710 1ELBOW PL666 1FSTNR HH081 2 1WASHR LC125 2 3699 1MADAP BR600 2529 Bracket 3 1FSTNR SH177 6 1WASHR LC115 6 1AIR...

Page 50: ... FL332 3 1CLAMP385 3 103034 Leg Water Manifold Assembly passenger side 1RETNR826 3 1WASHR FL332 3 1CLAMP385 3 100075 Stand Weldment driver side 100076 Stand Weldment passenger side 1ELBOW PL666 4 1VALVE EL710 3699 1GAUGE500 3 1DECAL MF325 1DECAL MF409 2529 Bracket 3 1FSTNR SH177 6 1WASHR LC115 6 1DECAL MF045 1TEE PL706 1AIRLN495 10 1DECAL MF180 1AIRLN300 10 1MADAP BR600 4 1RGLTR175 3 1FSTNR HH081 ...

Page 51: ...w Leg Water Manifold Assembly 1CLAMP385 1RETNR826 Used to secure manifold to leg 1NOZZL FJ348 Nozzle Tip 1NOZZL972 Cap and Gasket 1NOZZL993 Nozzle Leg Water Manifold Assembly DS 103051 PS 103034 1NOZZL FJ348 4 1TEE CP100 3 6703 6705 6703 1ELBOW BR501 1FTTNG BH335 6698 6691 3 1FADAP CP200 4 1NOZZL993 4 1NOZZL972 4 1ELBOW CP415 2 1FTTNG AJ250 2 ...

Page 52: ...er Section 106782 Complete Assembly 102491 6 x 42 1 4 Skin Assembly 4 per Hub 101141 2 Complete Assembly 1FSTNR HH162 2 1WASHR LC270 2 1141 2 CW6 x 1 1 2 Spider Half 101141 6 x 1 1 2 Bore Spider Assembly 2 per Hub 1WASHR FL332 8 per Hub Asy 1WASHR LC125 8 per Hub Asy 1FSTNR HH056 8 per Hub Asy Upper Hub Assembly 106782 is used on the drive passenger side FSW assemblies ...

Page 53: ... Section 106026 Complete Assembly 101118 12 x 28 1 4 Skin Assembly 4 per Hub 101132 12 x 1 1 2 Bore Spider Assembly 2 per Hub 101132 2 Complete Assembly 1FSTNR HH504 2 1WASHR LC498 2 1132 2 1 1 2 x 1 1 2 Spider Half 1FSTNR HH270 8 per Hub Asy 1WASHR LC291 8 per Hub Asy 1WASHR FL498 8 per Hub Asy Lower Hub Assembly 106026 is used on the driver passenger side FSW assemblies ...

Page 54: ... WASHER 48 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL854 Maintenance Exploded Parts View Wave Hub Assembly Overview Split Locking Collar 1COLLR666 Woodruff Key 1254 ...

Page 55: ...I 48167 5470 Ph 248 349 7010 Fax 248 380 9681 49 Maintenance Exploded Parts View Wave Hub Assembly Upper Section 3753 Upper Plate 1FSTNR HH392 4 1FSTNR FH313 4 1WASHR LC291 4 3754 Tie Bar Spacer 4 3693 Plastic Bushing 2 1NUT LC210 4 1WASHR FL332 4 Complete Assembly ...

Page 56: ... 349 7010 Fax 248 380 9681 1MANUL854 Maintenance Exploded Parts View Wave Hub Assembly Middle Section Complete Assembly 1NUT LC210 4 102099 Tie Bar 4 3766 Cloth Skirt 3766 Cloth Skirt 1WASHR FL332 4 3693 Plastic Bushing 2 102129 Plate with Neolite 1FSTNR FH313 4 1FSTNR FH750 4 ...

Page 57: ...ploded Parts View Wave Hub Assembly Lower Section Complete Assembly 1FSTNR HH745 4 101908 Top Clamp 1PLSTC SW200 Top Cap 1FSTNR HH562 4 3708 Clamp 1FSTNR HH441 2 1WASHR LC456 4 1NUT LC219 4 101907 Drive Plate Weldment 1NUT LC210 2 1WASHR FL332 2 1FSTNR FH313 2 3722 3900 1NUT RG436 2 1WASHR LC291 2 3648 Clamp Half 1WASHR FL498 2 ...

Page 58: ...ntenance Exploded Parts View Wave Hub Assembly Plastic Waves Complete Assembly 1PLSTC SW800 Bottom Cap 1PLSTC SW200 Top Cap 1PLSTC SW300 Bottom Cap 1PLSTC SW600 9 1PLSTC SW100 9 Hitch Hiker Hub Assembly 105509 Complete assembly includes all fasteners Lower Hub Assembly 105464 Complete assembly includes all fasteners ...

Page 59: ...4 Belanger Inc PO BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 53 Maintenance Exploded Parts View Misc Wave Hub Components 102118 102129 3693 101908 102024 Drive Plate Assembly 101907 Drive Plate Weldment ...

Page 60: ...es 4 sets to fill both DS PS Upper Hub Complete Hub 10 Rows BLUE 105623 30 x 80 pcs of 6209 Top 5 Rows 1 set fills both DS PS BLUE 105619 28 x 80 pcs of 6205 Bottom 5 Rows 1 set fills both DS PS RED 105625 30 x 80 pcs of 6211 Top 5 Rows 1 set fills both DS PS RED 105621 28 x 80 pcs of 6207 Bottom 5 Rows 1 set fills both DS PS BLACK 105622 30 x 80 pcs of 6208 Top 5 Rows 1 set fills both DS PS BLACK...

Page 61: ...48 380 9681 55 Maintenance Exploded Parts View Neo Tex Wash Clips 1PLSTC CL025 8 Wash Clip 1PLSTC CL050 10 Wash Clip Neo Tex Fill Pattern Overhead View of Upper Hub Fill Pattern 6 diameter hub Fill Slots As Shown Overhead View of Lower Hub Fill Pattern 12 diameter hub Fill every other slot as shown ...

Page 62: ...x 8 Neo Tex Packs 2 Ply piece when folded onto plastic clip 24 pieces of Neo Tex in this row 1 8 thick 1PLSTC CL050 10 Plastic Wash Clip Requires 24 Clips Single PN s Blue 6224 Red 6226 Black 6223 48pc Set PN s Blue 102475 Red 102477 Black 102836 Single PN s Blue 6985 Red 7003 Black 7114 Single PN s Blue 6801 Red 6798 Black 7113 Single PN s Blue 6800 Red 6797 Black 7112 Single PN s Blue 6339 Red 6...

Page 63: ... in this row 1 4 thick 16 x 10 16 x 8 Neo Tex 33 x 8 Neo Tex Packs 2 Ply piece when folded onto plastic clip 24 pieces of Neo Tex in this row 1 4 thick Complete LSW Hub Set for Driver Passenger Side Neo Tex fill is available in three colors Blue 105901 Red 105902 Black 105904 LSW Hub Clip Set 102933 Quantity for both hubs 48 8 Clips 96 10 Clips Single PN s Blue 6212 Red 6784 Black 6782 1PLSTC CL05...

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