Belanger DuoScrubber Owner'S Manual Download Page 14 | Manualshive

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DuoScrubber®

8

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681

1MANUL740

Introduction

Before You Get Started

Tools Needed for Installation:

Miscellaneous Hand Tools

Square

Level

Extension Cords

Tape Measure (25 Foot or Greater)

Pry Bar

Hammer Drill With 1/2

” Bit

Work Gloves

Safety Glasses

Equipment Included

Qty.

DuoScrubber® with cleaning head assembly driver side

1

DuoScrubber® with cleaning head assembly passenger side

1

Accessory box 110697 contains items below:

1

▪

Air Panel 110696

1

Lag Bolts (1FSTNR-ST500)

12

Note:

Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is any

damaged equipment, file a claim with the trucking company immediately. Receiving party is
responsible for filing claim with trucking company. Notify your local distributor or Belanger,
Inc. immediately if shipment is determined damaged or incomplete.

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Summary of Contents for DuoScrubber

Page 1: ...DuoScrubber Belanger Inc P O Box 5470 Northville MI 48167 5470 Customer Service Phone 248 349 7010 Fax 248 380 9681 DuoScrubber 1MANUAL740 Rev01 ...

Page 2: ......

Page 3: ...tional copies of this manual or electronically transmit it in any form whatsoever in whole or in part without the prior written permission of Belanger Inc The registered trademarks used in this document are the property of their respective owners The use of such trademarks is for reference purposes only and does not imply sponsorship or approval of Belanger Inc by these companies or any companies ...

Page 4: ......

Page 5: ...nveyor Note and updated Step 5 Step 9 13 Corrected Lag Bolt size specified in Step 8 and image callout from 5 8 to 1 2 25 Added Cleaning Fingers on B Pads collapsing inward to Trouble Shooting Chart along with cause and solution per Change Request 107 26 Added page illustrating correct Rotation of B Pad Cleaning Heads per Change Request 107 35 36 Corrected 1FTTNG SW550 to 1FTTNG SW575 per ECN1113 ...

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Page 7: ...cal Connections Air Panel to Controller 21 Initial Air Settings for Air Panel 22 Electrical Connections Motor Plate Utilities 23 Maintenance 25 Daily 25 Monthly 25 Trouble Shooting 25 Rotation of B Pad Cleaning Heads 26 Parts Identification 27 DuoScrubber Driver Side Assembly Overview 27 DuoScrubber Passenger Side Assembly Overview 27 Base Plate Weldment 28 Base Plate Weldment Powder Coated 28 Dri...

Page 8: ...num 110662 2 208 230 480VAC 110781 2 575VAC 35 Motor Plate Assembly Powder Coated 110692 2 208 230 480VAC 110782 2 575V 36 Motor Plate Assembly Utility Pivot Assembly 37 Motor Plate Assembly Springs 38 B Pad Cleaning Head and Nozzle Assembly Driver Side 39 B Pad Cleaning Head and Nozzle Assembly Passenger Side 39 Utility Supply Lines Electrical Water 40 Utility Supply Lines Airlines 40 Motor Cover...

Page 9: ... process and the following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with Equipment or Parts will void the warranty Hydrofluoric Acid Ammonium Bi fluoride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Sodium Hydroxide and Chlorinated Solvents 5 Seller makes no warranty express or implied with resp...

Page 10: ...ed Warranty of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection 4 This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process The following list includes some but not all of the particularly corrosive chemicals that if used in conjunction with...

Page 11: ... in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJUR...

Page 12: ... so will prevent unexpected energization startup or release of hazardous energy while maintenance and servicing activities are being performed BE SURE TO OBSERVE OPERATING ENVELOPE EQUIPMENT MAY START UNEXPECTICALLY OVERHEAD ROTATING AND OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT OBJECTS MAY BECOME ...

Page 13: ...ptimize the cleaning effect on all types of tires The cleaning heads and adjustable height of the main support beams will allow for precise positioning for cleaning Both passenger and driver side DuoScrubber are easily mounted to the tunnel floor requiring only air water chemical and electrical hook ups in the conveyor pit Please read the entire instruction manual before attempting to install the ...

Page 14: ...DuoScrubber with cleaning head assembly driver side 1 DuoScrubber with cleaning head assembly passenger side 1 Accessory box 110697 contains items below 1 Air Panel 110696 1 Lag Bolts 1FSTNR ST500 12 Note Uncrate and inspect shipment for damage and to verify that all pieces are there If there is any damaged equipment file a claim with the trucking company immediately Receiving party is responsible...

Page 15: ...crubber One 1 4 poly flow tube from the Passenger Side Regulator to extend the cylinder on the Passenger Side DuoScrubber One 1 4 poly flow tube from the Retract Regulator to retract the cylinder on both DuoScrubbers Note The retract poly flow tube will be teed in the tunnel Electrical Voltage Hz FLA Per Motor 208 60 1 85 230 60 1 84 480 60 0 92 575 60 0 90 DISCONNECT AND LOCKOUT ELECTRICAL POWER ...

Page 16: ...l with a Belanger 13 or 14 1 2 wide Conveyor that has either a single or double guide rail Identifying the conveyor is crucial for properly positioning the DuoScrubber assemblies during installation The Belanger conveyor options are shown in the images below Single Guide Rail Conveyor Assemblies 13 14 1 2 Wide Double Guide Rail Conveyor Assemblies 13 14 1 2 Wide 13 14 1 2 13 14 1 2 Guide Rail ...

Page 17: ...the pallets during shipping are not needed for installation and can be discarded 3 Assuming that there is already a conveyor in place select the desired location for the equipment DIRECTION of TRAVEL Note If there is any damaged equipment file a claim with the trucking company immediately Receiving party is responsible for filing claim with trucking company Notify your local distributor or Belange...

Page 18: ...re with the conveyor and that the outside edge of the base plate is the specified distance from the inside edge of the guide rail as shown below Base Plate Posi Stop Driver Side DuoScrubber Note In this manual a 13 wide Conveyor is shown in all images If a 14 1 2 wide Conveyor is installed at the site be sure to add 1 1 2 to the dimensions to position the driver and passenger side DuoScrubber asse...

Page 19: ...o the floor securely using the six 1 2 lag bolts supplied 9 Next position the passenger side DuoScrubber assembly in the tunnel so that it is aligned with the driver side unit and the outside edge of its base plate is the specified distance from the outside edge of the driver side base plate Refer to the image below 10 Make sure the passenger unit is level and free from obstruction then lag it to ...

Page 20: ...he two bolts on the adjustable mount weldment and sliding the head assembly up or down to the desired height 2 Adjust the passenger side DuoScrubber so that the cleaning heads are at the same height as the driver side cleaning heads and travels just above the floor in its full range of motion Note the Entrance B Pad Cleaning Head is not shown in this view for clarity Fasteners 2 Height Adjustment ...

Page 21: ...terclockwise and the exit head should be spinning clockwise as shown in the image below 2 When facing the passenger side cleaning heads the entrance head should be spinning clockwise and the exit head should be spinning counterclockwise as shown in the image below Note It is imperative that the cleaning heads rotate in the direction specified to properly clean the wheels on a vehicle and to preven...

Page 22: ...To be sure of this the lines should be blown out prior to final hookup All utilities MUST be installed in accordance with all local and national codes 1 Connect a 1 2 poly flow line to the Pump on the Chemical Delivery System as shown in the image on the right and route it out to the tunnel 2 Connect a 1 4 airline to the Pneumatic Regulator on the Chemical Delivery System for the foam air as shown...

Page 23: ...solution line and an airline to the driver side and passenger side DuoScrubbers as shown below 7 Before connecting the lines to the DuoScrubbers turn on the Chemical Delivery System to clean out any debris in the lines 8 Connect the chemical lines to the poly flow adapter on top of the Feed Manifold on each DuoScrubber as shown in the image to the right 9 Connect the airlines to the 1 4 check elbo...

Page 24: ... these connections All lines shown are 1 4 poly flow airline 3 Field supplied 1 4 black airlines should be used for extending the Cylinders and field supplied 1 4 gray airlines should be used for retracting the Cylinders on the DuoScrubbers 4 Measure the distance from the Air Panel to the Junction Box Mount on the driver side and passenger side DuoScrubbers 5 Cut two 1 4 black airlines to the meas...

Page 25: ...ion Box Mount refer to the images below 7 Connect the remaining black airline to the Passenger Side Extend fitting on the Air Panel route it to the passenger side DuoScrubber and connect to one of the Male Adapters on the side of the Junction Box Mount refer to the image above 1 4 Black Airline to Extend Driver Side Cylinder 1 4 Black Airline to Extend Passenger Side Cylinder Air Panel Driver Side...

Page 26: ...ing into the airline as shown below 9 Measure and trim two more gray airlines to reach the Junction Box Mount on each of the DuoScrubbers 10 Connect the gray airlines to the tee route them to the proper DuoScrubber and connect the lines to the Male Adapters on the Junction Box Mount as shown below 1 4 Tee Field Supplied 1 4 Gray Airline for Retracting Cylinder 1 4 Gray Airline to Retract Cylinder ...

Page 27: ... Cylinder as shown below 13 On each of the DuoScrubbers connect the 3 gray airline to the opposing Male Adapter on the Junction Box Mount for the retract airline and connect the other end to the retract elbow on the Cylinder as shown above Electrical Connections Air Panel to Controller 1 Supply 110 VAC to the retract valve on air regulation panel from the carwash controller unit CAUTION It is reco...

Page 28: ...y fast enough without slamming Additional fine tuning of air circuits can be achieved by using flow controls on the air valve refer to the image above Start with Flow Controls set wide open Note Too much pressure will cause improper cleaning and may cause damage to vehicles Ideally no more than 2 of foam penetration on the vehicle s side surface DuoScrubber Retract Regulator driver side passenger ...

Page 29: ...ord grips where they are ready to be connected to the main power source Connecting Motors to Main Power 1 Run the main power line out to DuoScrubbers make the wire connections to the motor wires inside the Junction Box 2 When everything is wired properly close and seal the Junction Box be cautious to not crimp down on any of the wires 3 Test to see if the DuoScrubbers are functioning properly by u...

Page 30: ...DuoScrubbers and make the wire connections to the motor wires inside the Junction Box 4 When everything is wired properly close and seal the Junction Box be sure to not crimp down on any of the wires 5 Test to see if the DuoScrubbers are functioning properly by using the Controller to turn on each of the DuoScrubbers 6 Reinstall the plastic Motor Covers Note The electrical connections are made wit...

Page 31: ...el If the regulated pressure is too high it may cause head to stall Release pressure by turning knob counterclockwise until stalling halts Be sure that there is still enough pressure to allow the heads to rotate smoothly Cleaning heads not spinning Mechanical failure may be possible Check to see if bearings are seized up If so see replacement parts Motor control circuit breaker has tripped Reset m...

Page 32: ...ber Front View of PS Cleaning Pads from center of Tunnel Top View Note Rotating with the angle of the cleaning fingers on the B Pads will help them to fan out and clean more area Entrance Head Exit Head Top View Front View of DS Cleaning Pads from center of Tunnel Note Rotating with the angle of the cleaning fingers on the B Pads will help them to fan out and clean more area Exit Head Entrance Hea...

Page 33: ...y Entrance Spring Pivot Assembly Nozzle Assembly 2 Base Plate Arm Assembly Tie Bar Assembly Cylinder Assembly Shock Assembly B Pad Cleaning Heads Feed Manifold Electrical Junction Box Mount DuoScrubber Driver Side Assemblies Aluminum 110678 Powder Coated 110693 Base Plate Tie Bar Assembly Cylinder Assembly Feed Manifold Exit Spring Motor Plate Assembly Entrance Spring Pivot Assembly Nozzle Assembl...

Page 34: ...Plate Weldment Powder Coated Base Plate Driver Side 110656 Base Plate Passenger Side 110673 Base Plate Driver Side 110690 Base Plate Passenger Side 110689 1FSTNR SH384 4 1BUMPR167 2 1FSTNR SH384 4 1FSTNR SH770 2 9662 1BUMPR167 2 1FSTNR SH384 4 1FSTNR SH770 2 9710 1BUMPR167 2 1FSTNR SH384 4 1BUMPR167 2 1FSTNR ST500 12 6 per Base Plate 1FSTNR ST500 12 6 per Base Plate ...

Page 35: ...nce Parts Identification Driver Side Arm Assembly Aluminum 110660 and Powder Coated 110688 Passenger Side Arm Assembly Aluminum 110676 and Powder Coated 110686 1BERNG855 4 Aluminum 110659 Powder Coated 110687 1FTTNG GR600 4 1FTTNG SS330 4 1FTTNG GR600 4 1FTTNG SS330 4 Aluminum 110675 Powder Coated 110684 1BERNG855 4 ...

Page 36: ...r assembling the Shock to the Arm Assembly 1WASHR FL332 1NUT LC210 1FSTNR HH610 1NUT LC218 1FSTNR HH648 1WASHR LC456 110671 Aluminum 110660 Powder Coated 110688 Aluminum 110661 Powder Coated 110683 See Enlarged View Below Aluminum 9673 Black 9708 Aluminum 9663 Black 9709 See image on following page for the Feed Manifold Assembly 10033 1NUT RG804 1WASHR FL750 1FSTNR HH279 1WASHR LC456 1SHOCK875 See...

Page 37: ...Aluminum 9673 Black 9708 1FSTNR HH648 1WASHR FL332 1WASHR FL415 10034 See image on following page for the Feed Manifold Assembly 1NUT LC210 Aluminum 111237 Powder Coated 111239 1WASHR LC456 110685 1FSTNR HH610 1NUT LC218 Aluminum 9663 Black 9709 10033 1NUT RG804 1WASHR FL750 1FSTNR HH279 1WASHR LC456 See view above for assembling the Tie Bar and Cylinder to the Arm Assembly Aluminum 110677 Powder ...

Page 38: ...NR BH425 2 10103 Cover Fasteners Aluminum 10106 Black 10107 1VALVE WA256 9703 10105 1FSTNR HH495 2 1WASHR LC456 2 1FSTNR HH142 2 1WASHR FL332 2 1VALVE PN202 1FTTNG BH210 Fastener for the Tie Rod and Cylinder Assemblies shown on previous page Mount Plate Ref 1MADAP ST135 Note The part numbers shown for the Feed Manifold Assembly are for both Driver Side and Passenger Side DuoScrubbers Note The part...

Page 39: ...470 Ph 248 349 7010 Fax 248 380 9681 33 Maintenance Parts Identification Driver Side Tie Bar Assembly 110671 Passenger Side Tie Bar Assembly 110685 110670 1BERG058 2 9698 1SPRNG180 1FSTNR SB150 2 1NUT JM084 2 110670 1SPRNG180 1FSTNR SB150 2 1BERG058 2 9698 1NUT JM084 2 ...

Page 40: ...681 1MANUL740 Maintenance Parts Identification Pivot Weldment Motor Plate Assembly Attaching to Pivot Weldment Aluminum 110661 Powder Coated 110683 Aluminum 110677 Powder Coated 110682 Driver Side Pivot Passenger Side Pivot Motor Plate Assembly Ref Pivot Weldment Ref 1NUT LC214 2 1FSTNR HH441 2 ...

Page 41: ...G 2 1FTTNG BH200 2 Note The Aluminum Motor Plate Assembly 110662 or 110781 is used on both Driver Side and Passenger Side DuoScrubbers 9404 6 1SEAL035 2 10104 2 1RETNR919 2 9688 1FSTNR SB153 6 9686 2 1MADAP SS375 2 1ORING115 2 110666 2 9685 2 9682 2 9681 2 1WASHR LC270 8 1FSTNR FH828 4 9687 2 9679 4 1FSTNR FH250 4 110664 Refer to exploded image below for the part numbers in this assembly 1FSTNR HH...

Page 42: ...0097 2 1FTTNG BH200 2 Note The Powder Coated Motor Plate Assembly 110692 and 110782 are used on both Driver Side and Passenger Side DuoScrubbers 1WASHR LC270 8 9686 2 1ORING115 2 110666 2 9682 2 9681 2 110664 9685 2 1FSTNR FH828 4 1STEEL KY150 2 1FSTNR FH250 4 110665 9712 2 7912 2 Refer to exploded image below for the part numbers in this assembly 110663 2 1FSTNR HH160 8 1WASHR LC270 8 1FSTNR HH17...

Page 43: ...e Parts Identification Motor Plate Assembly Utility Pivot Assembly 1CLAMP269 Aluminum 9704 Black 9713 1WASHR LC270 2 1FSTNR HH162 2 1WASHR FL332 2 1NUT LC210 2 1NUT RG436 9705 1FSTNR SH457 2 1FSTNR SB250 Note The part numbers shown for the Utility Pivot Assembly are for both Driver Side and Passenger Side DuoScrubbers ...

Page 44: ...48 349 7010 Fax 248 380 9681 1MANUL740 Maintenance Parts Identification Motor Plate Assembly Springs Driver Side Passenger Side Exit Springs Entrance Springs Entrance Spring 1SPRNG935 2 Spring Comp SS 2 OD x 11 1in L Exit Spring 1SPRNG934 2 Spring Comp SS 1 9 OD x 9in L ...

Page 45: ... Identification B Pad Cleaning Head and Nozzle Assembly Driver Side B Pad Cleaning Head and Nozzle Assembly Passenger Side 1FSTNR HH198 8 1WASHR LC270 8 1PAD250 STRAIGHT WHL RCKR 2 110667 CW 110668 CCW 9691 4 110669 2 1FSTNR HH198 8 1WASHR LC270 8 1PAD250 STRAIGHT WHL RCKR 2 110668 CCW 110667 CW 9691 4 110669 2 9692 2 9692 2 ...

Page 46: ...248 349 7010 Fax 248 380 9681 1MANUL740 Maintenance Parts Identification Utility Supply Lines Electrical Water Utility Supply Lines Airlines 1ELECT CB874 96 INCH MOTOR LEAD 2 1HOSE20 84 0 LONG 1WRAP250 1AIRLN165 2 Black Airline Length 3 1AIRLN300 2 Gray Airline Length 3 ...

Page 47: ...thville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 41 Maintenance Parts Identification Motor Cover and Shaft Cover Sets Overview Motor Cover Set 110680 1PLSTC CV215 2 1FSTNR HK256 4 1FILTR VT750 4 Driver Side Passenger Side Motor Cover Shaft Cover ...

Page 48: ...O BOX 5470 Northville MI 48167 5470 Ph 248 349 7010 Fax 248 380 9681 1MANUL740 Maintenance Parts Identification Shaft Cover Set 110695 1FSTNR HH027 16 1FSTNR HH045 24 1WASHR FL332 40 1WASHR LC125 40 40 1PLSTC CV200 4 1PLSTC CV205 4 ...

Page 49: ... Fax 248 380 9681 43 Maintenance Parts Identification Air Panel 110696 1ELBOW PL666 1 4 MNPT TO 1 4 Tube 1RGLTR175 3 pieces 1VALVE EL710 1AIRLN300 0 7292 FT 1ELBOW PL666 1 4 MNPT TO 1 4 Tube 1GAUGE500 3 pieces 1AIRLN495 0 4583 FT 1AIRLN440 0 6666 FT 1MADAP BR600 1 4 MNPT TO 1 4 1TEE PL706 ...

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