Beko CLEARPOINT V M010X Original Installation And Operation Manual Download Page 1

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CLEARPOINT

V activated carbon filter with cartridge

08-391

Original installation and operation manual

>S055

>M010X

>M018

Summary of Contents for CLEARPOINT V M010X

Page 1: ...en CLEARPOINT V activated carbon filter with cartridge 08 391 Original installation and operation manual S055 M010X M018 ...

Page 2: ...oduct description 13 4 2 Product overview 14 4 3 Product identification 15 4 4 Function description 17 4 4 1 Adsorption 17 4 4 2 Oil indicator 17 4 5 Scope of delivery 19 4 6 Type plate 20 4 7 Maintenance label for cartridge replacement 21 5 Technical data 22 5 1 Filter performance data 22 5 2 Materials 23 6 Dimensions 24 7 Assembly 26 7 1 Warning notices 26 7 2 Assembly work 27 8 Commissioning 29...

Page 3: ...re parts and accessories 42 13 1 Spare parts 42 13 2 Accessories attachment components top 43 13 3 Accessories attachment components bottom 44 14 Troubleshooting FAQ 45 15 Approval certificates and declarations of conformity 46 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 3 48 ...

Page 4: ...9 00_01 Changes to standards and regulations Completely new version The installation and operation manual hereinafter referred to as the manual must always be kept close to the product and be in a permanently legible condition The manual must be handed over along with the product if it is sold or passed on NOTE Follow the instructions given in the manual This manual contains all the basic informat...

Page 5: ...n the documentation Symbol Pictogram Description Explanation General hazard symbol danger warning caution Pressurised system Note the installation and operation manual General note Wear respiratory protection FFP 3 Wear safety footwear Wear protective gloves fluid resistant Wear hearing protection Wear safety goggles with side shields General information i Installation and operation manual CLEARPO...

Page 6: ...nance label for cartridge replacement Note the installation and operation manual Maintenance label for cartridge replacement When the next scheduled cartridge replacement is due is marked on this adhesive label and that the installation and operation manual should be followed CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 6 48 ...

Page 7: ...he filters and accessories for the treatment of compressed gases of fluid group 2 according to Pressure Equipment Directive 2014 68 EU which are free of aggressive and corrosive components Only use filters and accessories in non explosive hazardous areas Only use filters and accessories away from direct solar radiation and heat sources as well as areas subject to frost Only combine the filters and...

Page 8: ...the operating company is aware of any inappropriate use of the filter or accessories which are not listed here the manufacturer must be informed immediately 1 7 Legal warranty and liability for property defects The operating company and operator must take into account the intended use The operating company will be completely liable for every not described action and utilisation which exceeds the s...

Page 9: ...dependently foresee potential hazardous situations and implement appropriate measures to avert any danger The capabilities include in particular experience in handling measurement and control technology as well as knowledge of the regionally applicable laws standards and regulations for compressed gas technology 1 9 Responsibility of the operating company The responsible operating company must ens...

Page 10: ...he order of its severity E Measures to prevent danger Structural design of the safety instructions SIGNAL WORD Type and source of danger Safety symbol Possible consequences if the danger is ignored Measure to prevent the danger Signal words according to ISO 3864 and ANSI Z 535 6 DANGER Imminent hazard Consequences of non compliance Death or serious personal injury WARNING Imminent hazard Consequen...

Page 11: ...ns occurring in the pipe network by using vibration dampers Always keep exactly to the installation and operating instructions given in this manual Always keep inspection and maintenance interval exactly Install fixed pipes as supply and discharge pipes Do not carry out any structural changes to the product DANGER Use of incorrect spare parts accessories or installation materials The use of incorr...

Page 12: ...e proper means of transport and lifting equipment that is in proper working order Always adhere to the specified transport and storage parameters Store the product only outside of areas exposed to direct sunlight and heat sources Permissible storage and transport conditions refer to 5 Technical data on Page 22 NOTE Handling packaging material Inappropriate disposal of packaging materials can cause...

Page 13: ...pends on the following parameters Temperature of the compressed air Operating pressure of the compressed air Volume flow of the compressed air Relative humidity of the compressed air The oil used The compressor design Changes in operating conditions lead to a reduction in the service life of the activated carbon filter Increasing the volume flow rate Increasing the operating pressure Increasing th...

Page 14: ... 2 PED 97 23 EC Cat Beko TECHNOLOGIES http www beko technologies com 2 6 3 1 1a 1b Position no Explanation description 1 Inlet at the filter head 1a Tactile feature for identifying the inlet 1b Adapter for use of the oil indicator of differential pressure gauge 2 Outlet at the filter head 3 Filter head 4 Activated carbon cartridge 5 Safety slide with locking screw 6 Type plate 7 Filter housing wit...

Page 15: ...wing categories 1 Size Housing 2 Cartridge 3 Attachment components top 4 Attachment components bottom The product designation is explained below using the example S055VWM S055VWM 2 2 3 3 4 4 1 1 Attachment components bottom Attachment components top Cartridge Size Housing S055 M010X M018 W I V M Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 15 48 ...

Page 16: ...ng size Cartridge 2 S055 06V M010X 10V M018 18V Position no Model series Construction size Designation 1 S 055 Filter housing M 010X M 018 Attachment components bottom Position no Letter code Designation 4 M Manual condensate drain CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 16 48 ...

Page 17: ...o the vessel The activated carbon in the adsorption material adsorbs oil vapours and odours The cartridge service life depends among other things on the oil content of the compressed gas since the adsorber material can only absorb a limited volume of oil vapours and odours An oil indicator can be used to determine how charged the cartridge is with aerosols More detailed information can be found in...

Page 18: ...to 7 0 bar g For the measurement the needle valve 3 must be fully open Then a defined partial compressed gas flow of 2 3 l min at 7 0 bar g passes through the testing tube 5 The oil contained in the compressed gas results in a progressively red discolouration of the testing tube from bottom to top 5 If the testing tube has completely changed its colour it must be replaced For further information p...

Page 19: ...cartridge Installation and operating manual INFORMATION Possible product combinations i The scope of delivery can vary depending on the product combination For further information on possible product combinations see 4 3 Product identification on Page 15 Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 19 48 ...

Page 20: ...ply pipe Drain G 1 2 Thread connection of condensate drain Fluidgroup 2 Fluid group according to Pressure Equipment Directive 2014 68 EU PED2014 68 EU Cat Specification of the category according to Pressure Equipment Directive 2014 68 EU NOTE Handling the type plate Never damage remove or make the type plate illegible For more information regarding the symbols printed on the type plate see 1 4 Exp...

Page 21: ...label For this mark the respective month 1 and enter the year accordingly 2 1 2 Position no Explanation description 1 Specification of month for next cartridge replacement 2 Specification of year for next cartridge replacement Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 21 48 ...

Page 22: ...re C F 2 45 35 113 Optimum operating temperature C 25 Medium Compressed gases of fluid group 2 according to PED 2014 68 EU free of aggressive and corrosive components Cartridge service life h 1 2 2000 3500 3500 Weight kg 1 5 2 5 6 Volume l 0 42 1 12 2 97 1 Volume flow at 7 bar g referring to 20 C and 1 bar abs 2 Service time at 25 C compressed gas temperature 30 rel humidity and max oil input conc...

Page 23: ...ss nickel plated Wall bracket Stainless steel Adhesive label PVC with adhesive Oil indicator See the installation and operating manual for the oil indicator Cartridge Cartridge head Aluminium Rotary separators Stainless steel Cartridge body Aluminium anodised Cartridge base Aluminium anodised O rings Elastomer Filter foam PUR foam ASSY filter element head Polyamide and glass fibre Activated carbon...

Page 24: ...6 Dimensions H H F E G NPT G NPT C2 C4 D B 168 CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 24 48 ...

Page 25: ... mm 150 150 160 C4 mm 328 413 481 C3 mm 293 378 437 C2 mm 265 350 418 B mm 28 34 48 A mm 75 100 146 Connec tion thread G NPT inches 1 2 1 1 1 2 Filter S055 type M010X type M018 type Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 25 48 ...

Page 26: ...ssure to the system check all pipe connections and tighten if necessary Slowly pressurise the system with compressed gas Avoid pressure blows and high differential pressures Assemble all pipes without mechanical stress Avoid any vibrations occurring in the pipe network by using vibration dampers The pipes must be able to bear the additional weight of the filter Additional fixings must be mounted i...

Page 27: ...ines or relevant pipe section 3 Heed the filter dimensions and make sure there is sufficient space for assembly See 6 Dimensions on Page 24 4 Pipes must be able to bear the additional weight of the filter Additional fixings e g a wall bracket must be mounted if necessary 5 Pipes must be free of contamination and corrosion Check pipe thread for damage Defective pipes must be replaced immediately 6 ...

Page 28: ...ssible position on the front The fitting of a bypass pipe 4 and corresponding shut off valves 5 is recommended for maintenance and servicing work 4 5 1 Apply sealing material e g PTFE tape EN 837 2 to the pipe ends 2 Screw the pipe thread into the filter inlet until the connection is firm and leak tight 3 Screw the pipe thread into the filter outlet until the connection is firm and leak tight Afte...

Page 29: ...Material Protective equipment none none None Preparatory tasks 1 Assembly finished including subsequent leakage test Illustration Description 1 3 2 1 Open the shut off valve 1 on the inlet side slowly 2 Open the shut off valve 2 on the outlet side slowly 3 Close the shut off valve 3 of the bypass pipe Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 29 48 ...

Page 30: ...se of the wrong cleaning media may result in minor injuries as well as damage to health and property Never clean the device with a dripping wet cloth Never use abrasive or aggressive cleaning agents or solvents which could damage the outer coating e g labels type plate corrosion protection etc Never clean the device with hard or pointed implements For external cleaning use a dust brush or damp cot...

Page 31: ... and a mild conventional detergent or soap 1 Spray a little detergent onto the clean cotton cloth or disposable tissue 2 Wipe down the entire surface of the component 3 The final drying is accomplished with a clean cloth or through air drying 9 3 Visual inspection During the visual inspection of the filter all components must be inspected for mechanical damage and corrosion Any damaged components ...

Page 32: ...e flow of the compressed air Relative humidity of the compressed air The oil used The compressor design References for cartridge service lives are CLEARPOINT V activated carbon filter with cartridge S055 M010X M018 Cartridge service life h 2 2000 3500 3500 The hydrocarbons contained in the compressed air are not completely absorbed by the activated carbon The absorption capacity for hydrocarbons n...

Page 33: ...Push the safety slide downwards 4 5 4 Unscrew the housing body 5 Pull the housing body down and off 6 6 Pull the used cartridge down and out of the housing head Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 33 48 ...

Page 34: ...w the housing body to the housing head Make sure that the safety slide is facing the front 9 10 9 Push the safety slide upwards 10 Tighten the locking screw on the safety slide CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 34 48 ...

Page 35: ...stream and downstream of the filter or the respective system section 12 Attach a new maintenance label on the housing and mark the next maintenance date Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 35 48 ...

Page 36: ... be carried out in different ways The company operating the compressed gas system is responsible for the selection definition and implementation of the test method to be used which should be carried out in accordance with valid standards and regulations e g DIN EN 1779 CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 36 48 ...

Page 37: ... 2 1 Open the shut off valve 3 of the bypass pipe if available 2 Close the shut off valve 2 on the outlet side 3 Close the shut off valve 1 on the inlet side Installation and operation manual CLEARPOINT V activated carbon filter with cartridge 37 48 ...

Page 38: ...build up Set up a safety zone around the system during all assembly installation maintenance and repair work Before applying pressure to the system check all pipe connections and tighten if necessary Slowly pressurise the system with compressed gas Avoid pressure blows and high differential pressures Assemble all pipes without mechanical stress Avoid any vibrations occurring in the pipe network by...

Page 39: ... protection Respiratory protection protection class FFP 3 Safety footwear Preparatory tasks 1 Open the bypass pipe if available Illustration Description 1 1 1 Close the shut off valves upstream and downstream of the filter or the respective system section depressurise the filter and secure the system against unintentional pressure build up 2 3 2 Loosen the locking screw on the safety slide 3 Push ...

Page 40: ...ing body down and off Remove the cartridge 6 Remove the filter head from the pipe and seal the ends of the pipe properly 7 Dispose of the components properly CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 40 48 ...

Page 41: ...rials as well as cleaning media can cause environmental damage Dispose of all parts and components operating and auxiliary materials as well as cleaning media professionally and in accordance with regional legal provisions regulations and requirements In case of uncertainties regarding disposal always consult a regional waste management company 12 2 Disposal work At the end of its useful life the ...

Page 42: ...ntation O ring kit for S055 4026562 Enclosed instruction leaflet O ring kit for M010X 4026563 O ring kit for M018 4026564 Replacement cartridge for oil free application 4009180 None 4009181 4009182 1 2 3 4 5 5 CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 42 48 ...

Page 43: ...sed instruction leaflet Adapter for oil indicator or differential pressure gauge S055 4008713 None Adapter for oil indicator or differential pressure gauge M010X 4008725 Adapter for oil indicator or differential pressure gauge M018 4008726 Connection set for S055 4003332 2 1 3 Enclosed instruction leaflet Connection set for M010X 4003333 2 1 3 4 Enclosed instruction leaflet Connection set for M018...

Page 44: ... attachment components bottom Designation Material no Illustration Separate documentation Manual condensate drain 2000039 None CLEARPOINT V activated carbon filter with cartridge Installation and operation manual 44 48 ...

Page 45: ... and replace by larger one if necessary Excessive soiling of downstream systems Shorten the maintenance interval for cartridge replacement Filtration in stages may be necessary Cartridge destroyed Change in operating method Filtration in stages may be necessary Fluctuating loads Avoid pressure surges Use storage tank Condensate in activated carbon filter and or downstream components Condensate dra...

Page 46: ...ng CLEARPOINT Baugröße S040 S045 S050 S055 S075 S100 M010 M012 M015 M018 Max Betriebsdruck 16 bar Beschreibung der Druckgeräte Druckgeräte für Fluide der Gruppe 2 Druckgeräte nach Artikel 4 Absatz 3 der Druckgeräterichtlinie 2014 68 EU dürfen nicht die in Artikel 19 genannte CE Kennzeichnung tragen Die Behälter wurden einer hydraulischen Druckprüfung mit 23 bar und einer Dichtheitsprüfung mit dem ...

Page 47: ...5 S050 S055 S075 S100 M010 M012 M015 M018 Max operating pressure 16 bar Description of the pressure equipment Pressure equipment for fluids of Group 2 Pressure equipment according to Article 4 Paragraph 3 of the European Pressure Equipment Directive 2014 68 EC must not bear the CE marking referred to in Article 19 of the above Directive The vessel was subjected to a hydraulic pressure test with 23...

Page 48: ...LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong 86 147 1537 0081 China tim chan beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com BEKO TECHNOLOGIES S r l Via Peano 86 88 I 10040 Leinì TO Tel 39 011 4500 576 Fax...

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