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Mounting and wiring

KL9540, KL9540-0010 and KL9550

18

Version: 3.0.1

Terminal housing

High Density Housing

Wire size width (conductors with a wire end sleeve)

0.14 ... 0.75 mm

2

Wire size width (single core wires)

0.08 ... 1.5 mm

2

Wire size width (fine-wire conductors)

0.25 ... 1.5 mm

2

Wire size width (ultrasonically “bonded" conductors)

only 1.5 mm

2

 (see 

notice [

}

 17]

!)

Wire stripping length

8 ... 9 mm

Shielding

Shielding

Analog sensors and actors should always be connected with shielded, twisted paired wires.

Summary of Contents for KL9540

Page 1: ...Documentation EN KL9540 KL9540 0010 and KL9550 Surge Filter Terminals 2020 07 21 Version 3 0 1...

Page 2: ......

Page 3: ...wiring 13 3 1 Installation on mounting rails 13 3 2 Connection system 15 3 3 KL9540 0000 connection 19 3 4 KL9540 0010 connection 20 3 5 KL9550 0000 connection 21 3 6 KL9540 0000 KL9550 0000 applicati...

Page 4: ...Table of contents KL9540 KL9540 0010 and KL9550 4 Version 3 0 1...

Page 5: ...he modification of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCA...

Page 6: ...ended for trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instru...

Page 7: ...n issue status Version Comment 3 0 1 Technical data updated 3 0 0 Migration 2 1 0 Technical data updated ATEX notes added KL9540 0010 updated 2 0 0 Permitted ambient temperature range extended KL9540...

Page 8: ...protect the Bus Terminal station from damage in particularly hostile environments The ship classification organizations stipulate the use of surge filters in shipbuilding applications and in the onsh...

Page 9: ...000 surge filter terminal contains an overvoltage filter for the field supply The filter protects the components from line bound surge voltages that can occur due to high energy disturbance variables...

Page 10: ...mers or lightning strikes at the supply lines The KL9540 0010 can protect Bus Terminal stations in particularly harsh environments from damage The use of such overvoltage filters is stipulated by the...

Page 11: ...age filters for the field supply power contacts and the K Bus supply Bus Coupler The filters protect the components from line bound surge voltages that can occur due to high energy disturbance variabl...

Page 12: ...e output process image Dimensions W x H x D approx 12 mm x 100 mm x 70 mm Weight approx 40 g approx 50 g approx 65 g Permissible ambient temperature range during operation 25 C 60 C extended temperatu...

Page 13: ...side of the fieldbus coupler Join the compo nents with tongue and groove and push the terminals against the mounting rail until the lock clicks onto the mounting rail If the terminals are clipped ont...

Page 14: ...g the components The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field elec...

Page 15: ...pulled at least 10 mm from the group of terminals WARNING Risk of electric shock The PE power contact must not be used for other potentials 3 2 Connection system WARNING Risk of electric shock and da...

Page 16: ...minates the risk of wires being mixed up The familiar dimensions of the terminal only had to be changed slightly The new connector adds about 3 mm The maximum height of the terminal remains unchanged...

Page 17: ...als The terminals are implemented in spring force technology Connect the cables as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above...

Page 18: ...wire end sleeve 0 14 0 75 mm2 Wire size width single core wires 0 08 1 5 mm2 Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 see notice...

Page 19: ...nally connected to terminal point 6 24 V 6 Field supply feed for the power contacts internally connected to terminal point 2 0 V 3 Field supply feed for the power contacts internally connected to term...

Page 20: ...0 connection Terminal point No Function 1 not used 5 not used 24 V input 2 Field supply feed for the power contacts 24 V output 6 internally connected to positive power contact 0 V input 3 Field suppl...

Page 21: ...supply to the Bus Coupler 24 V 2 Field supply feed for the power contacts internally connected to terminal point 6 24 V 6 Field supply feed for the power contacts internally connected to terminal poin...

Page 22: ...rgized state before starting mounting disassembly or wiring of the Bus Terminals The example shows a KL9550 0000 Surge Filter Terminal for supplying the Bus Coupler UL K Bus supply the field voltage U...

Page 23: ...te before starting mounting disassembly or wiring of the Bus Terminals The example shows a KL9550 0000 Surge Filter Terminal for power supply the Bus Coupler UL K Bus power supply the field voltage fo...

Page 24: ...d mechanical load capacity the following additional installation instructions apply The enhanced mechanical load capacity is valid for all permissible installation positions Use a mounting rail accord...

Page 25: ...tempera ture data correspond to the actual measured temperature values Observe the permissible ambient temperature range of 0 to 55 C for the use of Beckhoff fieldbus compo nents standard temperature...

Page 26: ...o account the environmental conditions under which the equipment is used If the temperatures during rated operation are higher than 70 C at the feed in points of cables lines or pipes or higher than 8...

Page 27: ...components of certificate no KEMA 10ATEX0075 X Issue 9 or II 3G KEMA 10ATEX0075 X Ex nC IIC T4 Gc Ta 25 60 C II 3D KEMA 10ATEX0075 X Ex tc IIC T135 C Dc Ta 25 60 C only for fieldbus components of cer...

Page 28: ...ation for Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff S...

Page 29: ...ig 5 Disassembling of terminal 14 Fig 6 Power contact on left side 15 Fig 7 Standard wiring 16 Fig 8 Pluggable wiring 16 Fig 9 High Density Terminals 16 Fig 10 Mounting a cable on a terminal connectio...

Page 30: ......

Page 31: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com...

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